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GEORGIA GULF CORPORATION FORM 10-Q QUARTERLY PERIOD ENDED September 30, 2012 INDEX
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
(Mark One) | ||
ý |
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
|
For the quarterly period ended September 30, 2012 |
||
OR |
||
o |
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
|
For the transition period from to |
Commission File Number 1-9753
GEORGIA GULF CORPORATION
(Exact name of registrant as specified in its charter)
Delaware (State or other jurisdiction of incorporation or organization) |
58-1563799 (I.R.S. Employer Identification No.) |
|
115 Perimeter Center Place, Suite 460, Atlanta, Georgia (Address of principal executive offices) |
30346 (Zip Code) |
(770) 395-4500
(Registrant's telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý No o
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes ý No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, non-accelerated filer, or a smaller reporting company. See definition of "large accelerated filer," "accelerated filer" and "smaller reporting company" in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer ý | Accelerated filer o | Non-accelerated filer o (Do not check if a smaller reporting company) |
Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes o No ý
Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date.
Class | Outstanding as of November 5, 2012 | |
---|---|---|
Common Stock, $0.01 par value | 34,538,268 |
GEORGIA GULF CORPORATION FORM 10-Q
QUARTERLY PERIOD ENDED September 30, 2012
INDEX
2
PART I. FINANCIAL INFORMATION.
GEORGIA GULF CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEETS
(Unaudited)
(In thousands, except share data)
|
September 30, 2012 |
December 31, 2011 |
|||||
---|---|---|---|---|---|---|---|
Assets |
|||||||
Cash and cash equivalents |
$ | 118,469 | $ | 88,575 | |||
Receivables, net of allowance for doubtful accounts of $4,066 at 2012 and $4,225 at 2011 |
389,018 | 256,749 | |||||
Inventories |
297,544 | 287,554 | |||||
Prepaid expenses and other |
11,092 | 15,750 | |||||
Deferred income taxes |
17,367 | 14,989 | |||||
Total current assets |
833,490 | 663,617 | |||||
Property, plant and equipment, net |
636,832 | 640,900 | |||||
Goodwill |
218,676 | 213,608 | |||||
Intangible assets, net |
44,292 | 46,715 | |||||
Deferred income taxes |
4,145 | 3,770 | |||||
Other assets, net |
63,596 | 75,601 | |||||
Total assets |
$ | 1,801,031 | $ | 1,644,211 | |||
Liabilities and Stockholders' Equity |
|||||||
Current portion of long-term debt |
$ | 49,841 | $ | | |||
Accounts payable |
213,433 | 168,187 | |||||
Interest payable |
9,650 | 20,931 | |||||
Income taxes payable |
14,832 | 1,202 | |||||
Accrued compensation |
33,749 | 19,743 | |||||
Other accrued liabilities |
64,356 | 68,825 | |||||
Total current liabilities |
385,861 | 278,888 | |||||
Long-term debt |
447,930 | 497,464 | |||||
Lease financing obligation |
113,773 | 109,899 | |||||
Liability for unrecognized income tax benefits |
18,755 | 23,711 | |||||
Deferred income taxes |
184,280 | 181,465 | |||||
Other non-current liabilities |
65,332 | 64,120 | |||||
Total liabilities |
1,215,931 | 1,155,547 | |||||
Commitments and contingencies |
|||||||
Stockholders' equity: |
|||||||
Preferred stock$0.01 par value; 75,000,000 shares authorized; no shares issued |
| | |||||
Common stock$0.01 par value; 100,000,000 shares authorized; issued and outstanding: 34,538,268 at 2012 and 34,236,402 at 2011 |
345 | 342 | |||||
Additional paid-in capital |
486,384 | 480,530 | |||||
Accumulated other comprehensive loss, net of tax |
(10,183 | ) | (18,151 | ) | |||
Retained earnings |
108,554 | 25,943 | |||||
Total stockholders' equity |
585,100 | 488,664 | |||||
Total liabilities and stockholders' equity |
$ | 1,801,031 | $ | 1,644,211 | |||
See accompanying notes to unaudited condensed consolidated financial statements.
3
GEORGIA GULF CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF INCOME
(Unaudited)
|
Three Months Ended September 30, |
Nine Months Ended September 30, |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands, except per share data)
|
2012 | 2011 | 2012 | 2011 | |||||||||
Net sales |
$ | 813,502 | $ | 929,636 | $ | 2,541,144 | $ | 2,549,284 | |||||
Operating costs and expenses: |
|||||||||||||
Cost of sales |
673,178 | 831,808 | 2,210,515 | 2,292,761 | |||||||||
Selling, general and administrative expenses |
53,476 | 43,412 | 152,932 | 130,080 | |||||||||
Gain on sale of assets |
(1,864 | ) | | (19,250 | ) | (1,150 | ) | ||||||
Transaction related costs, restructuring and other, net |
14,790 | 1 | 26,370 | 1,027 | |||||||||
Total operating costs and expenses |
739,580 | 875,221 | 2,370,567 | 2,422,718 | |||||||||
Operating income |
73,922 | 54,415 | 170,577 | 126,566 | |||||||||
Interest expense, net |
(14,638 | ) | (16,703 | ) | (43,574 | ) | (50,092 | ) | |||||
Loss on early redemption of debt |
| | | (1,100 | ) | ||||||||
Foreign exchange (loss) gain |
(192 | ) | 160 | (594 | ) | (780 | ) | ||||||
Income before income taxes |
59,092 | 37,872 | 126,409 | 74,594 | |||||||||
Provision for income taxes |
19,756 | 3,514 | 38,141 | 13,521 | |||||||||
Net income |
$ | 39,336 | $ | 34,358 | $ | 88,268 | $ | 61,073 | |||||
Earnings per share: |
|||||||||||||
Basic |
$ | 1.13 | $ | 0.99 | $ | 2.54 | $ | 1.75 | |||||
Diluted |
$ | 1.12 | $ | 0.99 | $ | 2.53 | $ | 1.75 | |||||
Dividends declared per share of common stock |
$ |
0.08 |
$ |
|
$ |
0.16 |
$ |
|
|||||
Weighted average common shares: |
|||||||||||||
Basic |
34,549 | 34,165 | 34,413 | 34,036 | |||||||||
Diluted |
34,882 | 34,211 | 34,641 | 34,065 |
See accompanying notes to unaudited condensed consolidated financial statements.
4
GEORGIA GULF CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME
(Unaudited)
|
Three Months Ended September 30, |
Nine Months Ended September 30, |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands)
|
2012 | 2011 | 2012 | 2011 | |||||||||
Comprehensive income |
$ | 47,314 | $ | 21,314 | $ | 96,236 | $ | 53,369 | |||||
See accompanying notes to unaudited condensed consolidated financial statements.
5
GEORGIA GULF CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
|
Nine Months Ended September 30, |
||||||
---|---|---|---|---|---|---|---|
(In thousands except per share data)
|
2012 | 2011 | |||||
Cash flows from operating activities: |
|||||||
Net income |
$ | 88,268 | $ | 61,073 | |||
Adjustments to reconcile net income to net cash provided by operating activities: |
|||||||
Depreciation and amortization |
67,963 | 78,305 | |||||
Loss on early redemption of debt |
| 1,100 | |||||
Foreign exchange (gain) loss |
(533 | ) | 724 | ||||
Deferred income taxes |
(3,013 | ) | 4,686 | ||||
Excess tax benefits from share-based payment arrangements |
(3,301 | ) | (3,555 | ) | |||
Share-based compensation |
7,669 | 5,486 | |||||
Gain on sale of assets |
(19,250 | ) | (1,150 | ) | |||
Other non-cash items |
3,745 | (1,328 | ) | ||||
Change in operating assets, liabilities and other |
(75,844 | ) | (125,136 | ) | |||
Net cash provided by operating activities |
65,704 | 20,205 | |||||
Cash flows from investing activities: |
|||||||
Capital expenditures |
(55,819 | ) | (44,247 | ) | |||
Proceeds from sale of property, plant and equipment |
23,579 | 326 | |||||
Acquisition, net of cash acquired |
| (71,371 | ) | ||||
Net cash used in investing activities |
(32,240 | ) | (115,292 | ) | |||
Cash flows from financing activities: |
|||||||
Repayments on asset based lending revolver |
(183,400 | ) | (415,567 | ) | |||
Borrowings on asset based lending revolver |
183,400 | 452,505 | |||||
Repayment of long-term debt |
| (22,917 | ) | ||||
Fees paid related to financing activities |
(625 | ) | (1,480 | ) | |||
Excess tax benefits from share-based payment arrangements |
3,301 | 3,555 | |||||
Stock compensation plan activity |
(5,096 | ) | 39 | ||||
Dividends paid ($0.08 per share) |
(2,778 | ) | | ||||
Net cash (used in) provided by financing activities |
(5,198 | ) | 16,135 | ||||
Effect of exchange rate changes on cash and cash equivalents |
1,628 | 1,504 | |||||
Net change in cash and cash equivalents |
29,894 | (77,448 | ) | ||||
Cash and cash equivalents at beginning of period |
88,575 | 122,758 | |||||
Cash and cash equivalents at end of period |
$ | 118,469 | $ | 45,310 | |||
See accompanying notes to unaudited condensed consolidated financial statements.
6
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
1. BASIS OF PRESENTATION
The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America ("GAAP") for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by GAAP for complete financial statements. The accompanying unaudited condensed consolidated financial statements reflect all of the adjustments that, in the opinion of management, are necessary to present fairly the financial position, results of operations and cash flows for the interim periods reported. Such adjustments are of a normal, recurring nature. Our financial condition as of, and our operating results for the three month and nine month periods ended, September 30, 2012 are not necessarily indicative of the financial condition and results that may be expected for the full year ending December 31, 2012 or any other interim period.
On February 9, 2011, we acquired Exterior Portfolio by Crane ("Exterior Portfolio"), a leading U.S. manufacturer and marketer of siding products, for a final net purchase price of $71.4 million. The allocation of the net purchase price and results of Exterior Portfolio's operations are reflected in our condensed consolidated financial statements since that date. The purchase price allocation was finalized in the three months ended March 31, 2012.
The accompanying unaudited condensed consolidated financial statements should be read in conjunction with the audited consolidated financial statements and notes to audited consolidated financial statements included in our Annual Report on Form 10-K for the year ended December 31, 2011 (the "2011 Annual Report"). There has been no material change in the significant accounting policies followed by us during the three and nine month periods ended September 30, 2012 from those disclosed in the 2011 Annual Report. Unless the context otherwise requires references to "Georgia Gulf," the "Company," "we," "our" or "us," means Georgia Gulf Corporation and its consolidated subsidiaries.
2. NEW ACCOUNTING PRONOUNCEMENTS
In June 2011, the Financial Accounting Standards Board, ("FASB") issued Accounting Standards Update, ("ASU") 2011-05, which amends Accounting Standards Codification, ("ASC") Topic 220, Comprehensive Income. This amendment gives entities the option to present the total of comprehensive income, the components of net income, and the components of other comprehensive income either in a single continuous statement of comprehensive income or in two separate but consecutive statements. Entities are no longer allowed to present the components of other comprehensive income as part of the statement of changes in stockholders' equity. This amendment also required the entity to present on the face of its financial statements reclassification adjustments for items that are reclassified from other comprehensive income to net income; however, in December 2011, the FASB issued ASU 2011-12 which deferred this requirement. During the deferral period, companies are required to report reclassifications out of accumulated other comprehensive income either on the face of the financial statements or in the notes to the financial statements. Also during this deferral period, companies will not be required to separately present or disclose the reclassification adjustments in net income. The FASB plans to re-evaluate this requirement, and is expected to reach a final decision during 2012. All other requirements in ASU 2011-05 are not affected by ASU 2011-12. Early adoption of ASU 2011-05 is permitted. We early adopted this standard in 2011. During March 2012, the FASB issued guidance on Changes in Reporting Comprehensive Income which provides the option of presenting a total for comprehensive income in a single continuous statement or two consecutive statements for interim
7
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
2. NEW ACCOUNTING PRONOUNCEMENTS (Continued)
periods without requiring the components of other comprehensive income as part of this statement. Consequently, we have elected to present a total for comprehensive income in a separate statement of comprehensive income for interim periods.
In September 2011, the FASB issued ASU 2011-08 which amends ASC Topic 350, IntangiblesGoodwill and Other. The amendments in this ASU give companies the option to first perform a qualitative assessment to determine whether it is more likely than not (a likelihood of more than 50 percent) that the fair value of a reporting unit is less than its carrying amount. If a company concludes that this is the case, it must perform the two-step goodwill impairment test. Otherwise, a company is not required to perform this two-step test. Under the amendments in this ASU, an entity has the option to bypass the qualitative assessment for any reporting unit in any period and proceed directly to performing the first step of the two-step goodwill impairment test. Implementation of this standard is required for fiscal years beginning after December 15, 2011. Our annual measurement date is October 1. We are currently evaluating the newly prescribed evaluation process. In July 2012, the FASB issued ASU 2012-02, which also amends ASC Topic 350. The amendments in this ASU are the same as outlined for ASU 2011-08 but apply to indefinite lived intangible assets. Implementation of this standard is required for fiscal years beginning after September 15, 2012. Our annual measurement date is October 1. We are currently evaluating the newly prescribed evaluation process.
In December 2011, the FASB issued ASU 2011-11, which amends ASC Topic 210, Balance Sheet. The objective of this amendment is to provide enhanced disclosures that will enable users of an entity's financial statements to evaluate the effect or potential effect of netting arrangements on an entity's financial position. This includes the effect or potential effect of rights of setoff associated with an entity's recognized assets and recognized liabilities within the scope of this update. The amendment requires enhanced disclosures by requiring improved information about financial instruments and derivative instruments that are either (1) offset in accordance with ASC 210 or ASC 815 or (2) subject to an enforceable master netting arrangement or similar agreement. Implementation of this standard is required for fiscal years beginning on or after January 1, 2013. We are currently evaluating the amendment, but do not expect it will have a material impact on our consolidated financial statements.
3. RESTRUCTURING ACTIVITIES
In December 2011, we initiated a restructuring plan (the "Fourth Quarter 2011 Restructuring Plan") that consisted of (i) the shutdown of a plant in Milford, Indiana; (ii) discontinuing the fence product line; and (iii) the consolidation of three manufacturing plants, two in the window and door profiles business and one in the pipe business. In connection with the Fourth Quarter 2011 Restructuring Plan, we incurred costs related to termination benefits, including severance, operating lease termination costs, asset impairment charges, relocation, and other exit costs. For the three and nine months ended September 30, 2012, severance and other exit costs were $0.4 million and $0.6 million respectively.
In May 2011, in conjunction with our integration strategy for Exterior Portfolio, we simplified some redundant selling, general and administrative functions. As part of this initiative, the company completed a restructuring and consolidation plan within the siding business to optimize the organizational structure, which resulted in nil and $0.4 million of restructuring costs being incurred for the three and nine months ended September 30, 2011, respectively, which are included in the table
8
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
3. RESTRUCTURING ACTIVITIES (Continued)
below in Other. We do not expect any further costs associated with the integration of the Exterior Portfolio acquisition into our operations.
In the fourth quarter of 2008, we initiated a restructuring plan (the "Fourth Quarter 2008 Restructuring Plan") that included the permanent shut down of our 450 million pound polyvinyl chloride ("PVC") manufacturing facility in Sarnia, Ontario, the exit of a recycled PVC compound manufacturing facility in Woodbridge, Ontario, the consolidation of various manufacturing facilities, and elimination of certain duplicative activities in our operations. In connection with the Fourth Quarter 2008 Restructuring Plan, we incurred costs related to termination benefits, including severance, pension and postretirement benefits, operating lease termination costs, asset impairment charges, relocation and other exit costs and have recognized these costs in accordance with ASC subtopic 420-10 Exit or Disposal Cost Obligations, and related accounting standards. For the three months and nine months ended September 30, 2011, we incurred and paid nil and $0.6 million, respectively, related to the settlement of pension and postretirement benefits from our permanently shut down PVC manufacturing facility in Sarnia. During the three months ended September 30, 2012, we incurred a net recovery related to the sale of the land from the previous shut down of a PVC manufacturing facility in Oklahoma. During the nine months ended September 30, 2011, we incurred a net recovery related to the sale of manufacturing equipment from the facility in Oklahoma. The net recoveries are included in the tables below as income in the additions column and included in the condensed consolidated statements of income in transaction related costs, restructuring and other, net and gain on sale of assets in the respective periods. We do not expect there to be any further future costs associated with the Fourth Quarter 2008 Restructuring Plan.
A summary of our restructuring activities by reportable segment for the three and nine months ended September 30, 2012 and 2011 is as follows:
(In thousands)
|
Balance at June 30, 2012 |
Additions | Cash (Payments) Receipts |
Foreign Exchange and Other Adjustments |
Balance at September 30, 2012 |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
$ | 69 | $ | (41 | ) | $ | (29 | ) | $ | 1 | $ | | ||||
Exit costs |
| (564 | ) | 1,864 | | 1,300 | ||||||||||
Building Products |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
676 | | | 28 | 704 | |||||||||||
Fourth Quarter 2011 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
1,389 | 448 | (620 | ) | 38 | 1,255 | ||||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
135 | | (22 | ) | 5 | 118 | ||||||||||
Corporate |
||||||||||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
320 | | (84 | ) | 4 | 240 | ||||||||||
Total |
$ | 2,589 | $ | (157 | ) | $ | 1,109 | $ | 76 | $ | 3,617 | |||||
9
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
3. RESTRUCTURING ACTIVITIES (Continued)
(In thousands)
|
Balance at December 31, 2011 |
Additions | Cash (Payments) Receipts |
Foreign Exchange and Other Adjustments |
Balance at September 30, 2012 |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
$ | 69 | $ | (41 | ) | $ | (29 | ) | $ | 1 | $ | | ||||
Exit costs |
| (564 | ) | 1,864 | | 1,300 | ||||||||||
Building Products |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
898 | | (220 | ) | 26 | 704 | ||||||||||
Fourth Quarter 2011 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
2,061 | 558 | (1,398 | ) | 34 | 1,255 | ||||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
221 | 4 | (101 | ) | (6 | ) | 118 | |||||||||
Corporate |
||||||||||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
154 | | (188 | ) | 274 | 240 | ||||||||||
Total |
$ | 3,403 | $ | (43 | ) | $ | (72 | ) | $ | 329 | $ | 3,617 | ||||
(In thousands)
|
Balance at June 30, 2011 |
Additions | Cash (Payments) Receipts |
Foreign Exchange and Other Adjustments |
Balance at September 30, 2011 |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
$ | 73 | $ | | $ | | $ | (5 | ) | $ | 68 | |||||
Exit costs |
251 | | 120 | (10 | ) | 361 | ||||||||||
Building Products |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
947 | | 3 | (72 | ) | 878 | ||||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
434 | 1 | (163 | ) | (12 | ) | 260 | |||||||||
Corporate |
||||||||||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
162 | | | (12 | ) | 150 | ||||||||||
Total |
$ | 1,867 | $ | 1 | $ | (40 | ) | $ | (111 | ) | $ | 1,717 | ||||
10
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
3. RESTRUCTURING ACTIVITIES (Continued)
(In thousands)
|
Balance at December 31, 2010 |
Additions | Cash (Payments) Receipts |
Foreign Exchange and Other Adjustments |
Balance at September 30, 2011 |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
$ | 108 | $ | 634 | $ | (806 | ) | $ | 132 | $ | 68 | |||||
Exit costs |
130 | (1,149 | ) | 236 | 1,144 | 361 | ||||||||||
Building Products |
||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
||||||||||||||||
Involuntary termination benefits |
1,168 | (53 | ) | (191 | ) | (46 | ) | 878 | ||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
86 | 445 | (260 | ) | (11 | ) | 260 | |||||||||
Corporate |
||||||||||||||||
Other: |
||||||||||||||||
Involuntary termination benefits |
156 | | | (6 | ) | 150 | ||||||||||
Total |
$ | 1,648 | $ | (123 | ) | $ | (1,021 | ) | $ | 1,213 | $ | 1,717 | ||||
For the three and nine months ended September 30, 2012, there was a nil and $0.8 million net gain on the sale of tangible assets. The gain was due to the value at which equipment from our Milford, Indiana facility was sold exceeding our initial fair value assessment in connection with our restructuring activities as a result of the Fourth Quarter 2011 Restructuring Plan. This gain is included in transaction related costs, restructuring expense and other, net, in the condensed consolidated statement of income for the nine months ended September 30, 2012. There were no impairment charges of tangible long-lived assets for the three and nine months ended September 30, 2011.
4. INVENTORIES
The major classes of inventories were as follows:
(In thousands)
|
September 30, 2012 |
December 31, 2011 |
|||||
---|---|---|---|---|---|---|---|
Raw materials |
$ | 122,471 | $ | 113,813 | |||
Work-in-progress and supplies |
7,356 | 6,633 | |||||
Finished goods |
167,717 | 167,108 | |||||
Inventories |
$ | 297,544 | $ | 287,554 | |||
11
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
5. PROPERTY, PLANT AND EQUIPMENT, NET
Property, plant and equipment consisted of the following:
(In thousands)
|
September 30, 2012 |
December 31, 2011 |
|||||
---|---|---|---|---|---|---|---|
Machinery and equipment |
$ | 1,475,378 | $ | 1,425,297 | |||
Land and land improvements |
91,191 | 89,364 | |||||
Buildings |
205,177 | 203,621 | |||||
Construction-in-progress |
34,568 | 38,975 | |||||
Property, plant and equipment, at cost |
1,806,314 | 1,757,257 | |||||
Accumulated depreciation |
1,169,482 | 1,116,357 | |||||
Property, plant and equipment, net |
$ | 636,832 | $ | 640,900 | |||
6. OTHER ASSETS, NET
Other assets, net of accumulated amortization, consisted of the following:
(In thousands)
|
September 30, 2012 |
December 31, 2011 |
|||||
---|---|---|---|---|---|---|---|
Advances for long-term purchase contracts |
$ | 22,343 | $ | 31,154 | |||
Investment in joint ventures |
6,337 | 6,419 | |||||
Deferred financing costs, net |
16,748 | 18,740 | |||||
Long-term assets held for sale |
13,949 | 14,750 | |||||
Other |
4,219 | 4,538 | |||||
Total other assets, net |
$ | 63,596 | $ | 75,601 | |||
The decrease in advances for long-term purchase contracts is the result of amortizing the prepayments over the terms of the related contracts. Assets held for sale include real estate properties in the U.S. In January 2012, we sold our on-site air separation unit at our Plaquemine, Louisiana facility for $18.0 million, resulting in a gain of $17.4 million that is included in gain on sale of assets in the condensed consolidated statement of income for the nine months ended September 30, 2012. This air separation unit was included in assets held for sale, in the amount of $0.6 million, as of December 31, 2011. Concurrent with the sale, we entered into a long-term supply agreement with the purchaser to supply the Plaquemine facility with the products made by the air separation unit at market prices.
7. GOODWILL AND OTHER INTANGIBLE ASSETS
In February 2011, we acquired Exterior Portfolio, which is part of our building products segment. The purchase price was allocated to the assets acquired and liabilities assumed based upon the estimated fair value at the date of the acquisition, including the following allocations to goodwill and other intangible assets: $25.5 million to customer relationships, $5.5 million to technology, $4.5 million to trade names, and the remaining $7.5 million was attributed to goodwill. The allocation of the purchase price was finalized in the three months ended March 31, 2012.
12
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
7. GOODWILL AND OTHER INTANGIBLE ASSETS (Continued)
Goodwill. The following table provides the detail of goodwill at December 31, 2011 and the changes made to goodwill by reportable segment during the nine months ended September 30, 2012.
(In thousands)
|
Chlorovinyls | Building Products |
Total | |||||||
---|---|---|---|---|---|---|---|---|---|---|
Gross goodwill at December 31, 2011 |
$ | 242,855 | $ | 158,446 | $ | 401,301 | ||||
Accumulated impairment losses at December 31, 2011 |
(55,487 | ) | (132,206 | ) | (187,693 | ) | ||||
Net goodwill at December 31, 2011 |
$ | 187,368 | $ | 26,240 | $ | 213,608 | ||||
Gross goodwill at December 31, 2011 |
$ | 242,855 | $ | 158,446 | $ | 401,301 | ||||
Adjustment to preliminary allocation of purchase price for acquisition |
| 1,084 | 1,084 | |||||||
Foreign currency translation adjustment |
3,984 | | 3,984 | |||||||
Gross goodwill at September 30, 2012 |
246,839 | 159,530 | 406,369 | |||||||
Accumulated impairment losses at September 30, 2012 |
(55,487 | ) | (132,206 | ) | (187,693 | ) | ||||
Net goodwill at September 30, 2012 |
$ | 191,352 | $ | 27,324 | $ | 218,676 | ||||
Indefinite lived intangible assets. At September 30, 2012 and December 31, 2011 our indefinite-lived assets consisted only of trade names. The following table provides the indefinite-lived intangible assets by reporting segment as of September 30, 2012 and December 31, 2011 and the changes to indefinite-lived intangible assets during the nine months ended September 30, 2012.
(In thousands)
|
Chlorovinyls | Building Products |
Total | |||||||
---|---|---|---|---|---|---|---|---|---|---|
Balance at December 31, 2011 |
$ | 364 | $ | 8,701 | $ | 9,065 | ||||
Foreign currency translation adjustment |
14 | 74 | 88 | |||||||
Balance at September 30, 2012 |
$ | 378 | $ | 8,775 | $ | 9,153 | ||||
Finite-lived intangible assets. At September 30, 2012 and December 31, 2011, we also had customer relationship and technology intangible assets that relate to our building products segment,
13
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
7. GOODWILL AND OTHER INTANGIBLE ASSETS (Continued)
which are our only finite-lived intangible assets. The following table provides the detail of finite-lived intangible assets at September 30, 2012 and December 31, 2011.
(In thousands)
|
Building Products |
|||
---|---|---|---|---|
Gross carrying amounts at September 30, 2012: |
||||
Customer relationships |
$ | 36,922 | ||
Technology |
17,367 | |||
Total |
54,289 | |||
Accumulated amortization at September 30, 2012: |
||||
Customer relationships |
(8,236 | ) | ||
Technology |
(9,230 | ) | ||
Total |
(17,466 | ) | ||
Foreign currency translation adjustment and other at September 30, 2012: |
||||
Customer relationships |
(1,684 | ) | ||
Technology |
| |||
Total |
(1,684 | ) | ||
Net carrying amounts at September 30, 2012: |
||||
Customer relationships |
27,002 | |||
Technology |
8,137 | |||
Total |
$ | 35,139 | ||
(In thousands)
|
Building Products |
|||
---|---|---|---|---|
Gross carrying amounts at December 31, 2011: |
||||
Customer relationships |
$ | 36,922 | ||
Technology |
17,367 | |||
Total |
54,289 | |||
Accumulated amortization at December 31, 2011: |
||||
Customer relationships |
(6,860 | ) | ||
Technology |
(8,095 | ) | ||
Total |
(14,955 | ) | ||
Foreign currency translation adjustment and other at December 31, 2011: |
||||
Customer relationships |
(1,684 | ) | ||
Technology |
| |||
Total |
(1,684 | ) | ||
Net carrying amounts at December 31, 2011: |
||||
Customer relationships |
28,378 | |||
Technology |
9,272 | |||
Total |
$ | 37,650 | ||
14
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
7. GOODWILL AND OTHER INTANGIBLE ASSETS (Continued)
The estimated weighted average remaining useful life for the customer relationships is approximately 15 years. Technology has an estimated weighted average remaining useful life of approximately 6 years. Amortization expense for the finite-lived intangible assets was $0.8 million for both the three months ended September 30, 2012 and September 30, 2011, respectively. For the nine months ended September 30, 2012 and September 30, 2011, the amortization expense was $2.5 million and $2.2 million, respectively. Total finite-lived intangible assets estimated annual amortization expense for the next five fiscal years is approximately $3.3 million per year.
Our reporting units within our building products segment have goodwill and other intangible asset balances of $71.2 million at September 30, 2012. In 2012, certain regions of the North American housing and construction markets have remained anemic and current industry expectations vary significantly regarding the timing and pace of recovery. In the three months ended September 30, 2012, we do not believe there was any impairment but continued weakness in certain regions of the North American housing and construction markets continues to challenge these reporting units. Further deterioration in certain regions of the North American housing and construction markets or the use of different assumptions in our evaluations could yield materially different results.
8. LONG-TERM DEBT AND LEASE FINANCING OBLIGATION
In December 2009, we refinanced part of our debt and entered into a senior secured asset-based revolving credit agreement due January 2016 (the "ABL Revolver") and issued $500.0 million in principal amount of 9.0 percent senior secured notes due 2017 (the "9.0 percent notes"). On September 30, 2012 and December 31, 2011, we had nil in outstanding principal borrowed under the ABL Revolver. At September 30, 2012 and December 31, 2011, we had outstanding letters of credit totaling $11.8 million and $15.8 million, respectively. On September 30, 2012 and December 31, 2011, we had $497.8 million and $497.5 million outstanding, net of original issuance discount, on the 9.0 percent notes.
On September 11, 2012, we delivered a notice of redemption to the holders of the 9.0 percent notes regarding the optional redemption of $50 million aggregate principal amount of the 9.0 percent notes. The optional redemption of the 9.0 percent notes was completed on October 12, 2012 for a redemption price of $51.5 million, which is equal to 103 percent of the aggregate principal amount of the 9.0 percent notes that were redeemed, plus accrued interest of approximately $1.1 million. Accordingly, we have reduced the outstanding aggregate principal amount of our 9.0 percent notes to $450.0 million as of October 12, 2012. Due to this redemption, we have classified $49.8 million, net of unamortized original issuance discount, as current portion of long term debt and $447.9 million, net of unamortized original issuance discount, as long term debt on our September 30, 2012 balance sheet.
The weighted average interest rate under the ABL Revolver was 4.8 percent and 4.3 percent as of September 30, 2012 and December 31, 2011, respectively. In addition to paying interest on outstanding principal under the ABL Revolver, we are required to pay a fee in respect of the unutilized commitments and we must also pay customary letter of credit fees.
The ABL Revolver requires that if excess availability is less than $45 million, we comply with a minimum fixed charge coverage ratio of at least 1.10 to 1.00. At September 30, 2012 and December 31, 2011 excess availability was $288.2 million and $284.2 million, respectively. In addition, the ABL Revolver includes affirmative and negative covenants that, subject to significant exceptions, limit our ability and the ability of our subsidiaries to, among other things: incur, assume or permit to exist
15
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
8. LONG-TERM DEBT AND LEASE FINANCING OBLIGATION (Continued)
additional indebtedness or guarantees; incur liens; make investments and loans; pay dividends, make payments or redeem or repurchase capital stock; engage in mergers, acquisitions and asset sales; prepay, redeem or purchase certain indebtedness including the 9.0 percent notes; amend or otherwise alter terms of certain indebtedness, including the 9.0 percent notes; engage in certain transactions with affiliates; and alter the business that we conduct.
If at any time the aggregate amount of outstanding loans, unreimbursed letter of credit drawings and undrawn letters of credit under the ABL Revolver exceeds the lesser of (i) the commitment amount and (ii) the borrowing base, we will be required to repay outstanding loans and cash collateralize letters of credit in an aggregate amount equal to such excess, with no reduction of the commitment amount. If the amount available under the ABL Revolver is less than $60 million for a period of three consecutive business days or certain events of default have occurred, we will be required to deposit cash from our material deposit accounts (including all concentration accounts) daily in a collection account maintained with the administrative agent under the ABL Revolver, which will be used to repay outstanding loans and cash collateralize letters of credit. Borrowings under the ABL Revolver are secured by substantially all of our assets.
Interest on the 9.0 percent notes is payable January 15 and July 15 of each year. On or after January 15, 2014, we may redeem the notes in whole or in part, initially at 104.5 percent of their principal amount, and thereafter at prices declining annually to 100 percent on or after January 15, 2016. During any twelve-month period prior to January 15, 2014, we may make optional redemptions of up to 10 percent of the aggregate principal amount of the 9.0 percent notes at a redemption price of 103.0 percent of such principal amount plus any accrued and unpaid interest. In addition, prior to January 15, 2013, we may redeem up to 35 percent of the aggregate principal amount of the notes at a redemption price equal to 109.0 percent of such principal amount, plus any accrued and unpaid interest. In addition, we may redeem some or all of the notes at any time prior to January 15, 2014 at a price equal to the principal amount thereof plus a make-whole premium and any accrued and unpaid interest. The 9.0 percent notes are secured by substantially all of our assets and contain certain restrictive covenants including restrictions on debt incurrence, granting of liens, dividends, acquisitions and investments.
On April 4, 2011, we redeemed all of our 7.125 percent senior notes due 2013 and 9.5 percent senior notes due 2014 that remained outstanding for the aggregate principal amount of $22.2 million. On October 20, 2011, we redeemed all of our 10.75 percent senior subordinated notes due 2016 at $105.375 per $100 face value of such notes, for an aggregate payment of $44.1 million, including early redemption costs. The redemption of these notes required payments on original issuance discounts and retirement premiums that were recorded throughout 2011 in the period of redemption. There were no such charges in the nine months ended September 30, 2012. On December 29, 2011 we repaid in full our other note payable for $18.0 million.
Lease Financing Obligation. At September 30, 2012 and December 31, 2011, we had a lease financing obligation of $113.8 million and $109.9 million, respectively. The change from the December 31, 2011 balance is due to the change in the Canadian dollar exchange rate for the period ended September 30, 2012. The lease financing obligation is the result of the sale and concurrent leaseback of certain land and buildings in Canada in 2007 for a term of ten years. In connection with this transaction, a collateralized letter of credit was issued in favor of the buyer-lessor resulting in the transaction being recorded as a financing transaction rather than a sale for generally accepted
16
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
8. LONG-TERM DEBT AND LEASE FINANCING OBLIGATION (Continued)
accounting principle purposes. As a result, the land, building and related accounts continue to be recognized in the condensed consolidated balance sheets. The amount of the collateralized letter of credit was $5.9 million and $8.0 million as of September 30, 2012 and December 31, 2011, respectively. We are not obligated to repay the lease financing obligation amount of $113.8 million. Our obligation is for the future minimum lease payments under the terms of the related lease agreements. The future minimum lease payments under the terms of the related lease agreements at September 30, 2012 are $1.9 million in 2012, $7.9 million in 2013, $7.9 million in 2014, $8.2 million in 2015, $8.3 million in 2016, and $2.1 million in 2017, the final year of the lease agreements. The change in the future minimum lease payments from such amounts disclosed at December 31, 2011 is due to current period payments and the change in the Canadian dollar exchange rate as of September 30, 2012.
9. COMMITMENTS AND CONTINGENCIES
Legal Proceedings. In August 2004 and January and February 2005, the USEPA conducted environmental investigations of our manufacturing facilities in Aberdeen, Mississippi and Plaquemine, Louisiana, respectively. The USEPA informed us that it identified several "areas of concern," and indicated that such areas of concern may, in its view, constitute violations of applicable requirements, thus warranting monetary penalties and possible injunctive relief. In lieu of pursuing such relief through its traditional enforcement process, the USEPA proposed that the parties enter into negotiations in an effort to reach a global settlement of the areas of concern and that such a global settlement cover our manufacturing facilities at Lake Charles, Louisiana and Oklahoma City, Oklahoma as well. In 2006, we were informed by the USEPA that its regional office responsible for Oklahoma and Louisiana desired to pursue resolution of these matters on a separate track from the regional office responsible for Mississippi. During 2007, we reached agreement with the USEPA regional office responsible for Mississippi on the terms and conditions of a consent decree that would settle USEPA's pending enforcement action against our Aberdeen, Mississippi facility. The parties have executed a consent decree, which was approved by the federal district court in Atlanta, Georgia. Under the consent decree, we are required to, among other things; undertake certain other environmental improvement capital projects. We estimate that the remaining cost of completing these capital projects is approximately $2.5 million.
We have not yet reached a settlement with the USEPA regional office responsible for Oklahoma and Louisiana. However, on November 17, 2009, we received a unilateral administrative order ("UAO") from this USEPA regional office relating to our Plaquemine facility. The UAO, issued pursuant to Section 3013(a) of the Resource Conservation and Recovery Act ("RCRA"), requires us to take and we are undertaking certain monitoring and assessment activities in and around several of our wastewater and storm water conveyance systems at those locations.
We have also received several compliance orders and notices of potential penalties from the Louisiana Department of Environmental Quality ("LDEQ"). On December 17, 2009, we received a Notice of Potential Penalty ("NOPP") from LDEQ containing allegations of violations of Louisiana's hazardous waste management regulations. On October 7, 2010, we received a Compliance Order from LDEQ that also contained allegations of violations of hazardous waste management regulations. On October 1, 2010, we received Consolidated Compliance Orders and Notices of Potential Penalties ("CCONPPs") for both the Plaquemine, Louisiana and Lake Charles, Louisiana facilities. These CCONPPs allege violations of reporting, recordkeeping, and other requirements contained in Louisiana's air pollution control regulations.
17
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
9. COMMITMENTS AND CONTINGENCIES (Continued)
Some of the allegations contained in these compliance orders and notices of potential penalties may potentially be similar to the "areas of concern" raised by USEPA that are discussed above. These compliance orders and notices of potential penalties do not identify specific penalty amounts. It is likely that any settlement, if achieved, will result in the imposition of monetary penalties, capital expenditures for installation of environmental controls and/or other relief. We have estimated our exposure arising from this matter and established a reserve based on that estimate and our belief that it is probable a liability has been incurred. We do not expect that such costs will have a material effect on our financial position, results of operations, or cash flows.
In addition, we are currently, and may in the future become, subject to other claims and legal actions that arise in the ordinary course of business. We believe that the ultimate liability, if any, with respect to these other claims and legal actions will not have a material effect on our financial position, results of operations or statement of cash flows.
Environmental Regulation. In the first quarter of 2007, the USEPA informed us of possible noncompliance at our Aberdeen, Mississippi facility with certain provisions of the Toxic Substances Control Act. Subsequently, we discovered possible non-compliance involving our Plaquemine, Louisiana and Pasadena, Texas facilities, which were then disclosed. We expect that all of these matters will be resolved in one settlement agreement with USEPA. We do not expect that any penalties associated with these matters will have a material effect on our financial position, results of operations, or cash flows.
There are several serious environmental issues concerning the VCM production facility at our Lake Charles, Louisiana location we acquired from CONDEA Vista Company ("CONDEA Vista" is now Sasol North America, Inc.) in 1999 and substantial investigation of the groundwater at the site has been conducted. Groundwater contamination was first identified in 1981. Groundwater remediation through the installation of groundwater recovery wells began in 1984. The site currently contains an extensive network of monitoring wells and recovery wells. Investigation to determine the full extent of the contamination is ongoing. It is possible that offsite groundwater recovery will be required, in addition to groundwater monitoring. Soil remediation could also be required.
Investigations by federal and state environmental authorities concerning contamination of an estuary near the Lake Charles VCM facility, known as the Calcasieu Estuary have been ongoing. It is possible that this estuary will be listed as a Superfund site and will be the subject of a natural resource damage recovery claim. It is estimated that there are about 200 potentially responsible parties ("PRPs") associated with the estuary contamination. CONDEA Vista is included among these parties with respect to its Lake Charles facilities, including the VCM facility we acquired. CONDEA Vista is participating in a privately-led remediation of Bayou Verdine that was recently begun and is expected to continue through 2013. The ultimate cost for completion of remedial activities in Bayou Verdine is unknown at this time.
Although CONDEA Vista is not expected to have liability for any other sections of the Calcasieu Estuary, Superfund statutes may impose joint and several liability for the entire cost of investigations and remedial actions on any company that generated the waste, arranged for disposal of the waste, transported the waste to the disposal site, selected the disposal site, or presently or formerly owned, leased or operated the disposal site or a site otherwise contaminated by hazardous substances. Any or all of the responsible parties may be required to bear all of the costs of cleanup regardless of fault,
18
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
9. COMMITMENTS AND CONTINGENCIES (Continued)
legality of the original disposal or ownership of the disposal site. Currently, we discharge our wastewater to CONDEA Vista, which has a permit to discharge treated wastewater into the estuary.
CONDEA Vista has agreed to retain responsibility for substantially all environmental liabilities and remediation activity relating to the vinyls business we acquired from it, including the Lake Charles, Louisiana VCM facility. For all matters of environmental contamination that were known at the time of acquisition (November 1999), we may make a claim for indemnification at any time. For any environmental matters that were then unknown we must generally have made such claims for indemnification before November 12, 2009. No such material claims were made.
At our Lake Charles VCM facility, CONDEA Vista continued to conduct the ongoing remediation at its expense until November 12, 2009. We are now responsible for remediation costs up to $150,000 of expense per year, as well as costs in any year in excess of this annual amount, up to an aggregate one-time amount of approximately $2.3 million. At September 30, 2012, we had incurred an aggregate of approximately $2.1 million of such excess remediation costs. As part of our ongoing assessment of our environmental contingencies, we determined certain remediation costs to be probable and reasonably estimable and had a $3.0 million accrual in other non-current liabilities as of September 30, 2012. We do not discount the recorded liabilities, as the amount and timing of future cash payments are not fixed or cannot be reliably determined.
As for employee and independent contractor exposure claims, CONDEA Vista is responsible for exposures before November 12, 2009, and we are responsible for exposures after November 12, 2009, on a pro rata basis determined by years of employment or service before and after November 12, 1999, by any claimant.
CONDEA Vista is also primarily responsible for remediation at our former resin production facility in Oklahoma City, Oklahoma. However, we potentially remain liable for the costs of any remediation associated with activities that took place during our ownership and operation of the former Oklahoma City facility.
In August 2012, CONDEA Vista transmitted to us the results of a pre-closure investigation of the former Oklahoma City facility's resin settling ponds, as well as a preliminary cost estimate for activities related to the ultimate closure of these ponds. Under Oklahoma Department of Environmental Quality ("ODEQ") regulations for operation and closure of wastewater treatment facilities, these ponds are required to undergo closure as a result of the closing of the facility. Based on the results of the pre-closure investigation and cost estimate, we believe that some remediation may be required to meet ODEQ requirements, and that we may be liable for a portion of such remediation costs. We do not believe that resolution of this matter will have a material effect on our financial position, results of operations, or cash flows.
We believe that we are in material compliance with all current environmental laws and regulations. We estimate that any expenses incurred in maintaining compliance with these requirements will not materially affect earnings or cause us to exceed our level of anticipated capital expenditures. However, there can be no assurance that regulatory requirements will not change, and it is not possible to estimate or predict the aggregate cost of compliance resulting from any such changes.
19
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
9. COMMITMENTS AND CONTINGENCIES (Continued)
On February 13, 2012, the United States Environmental Protection Agency issued its final rule to update emissions limits for air toxics from polyvinyl chloride and copolymers production ("PVC production"). The rule, known as the National Emission Standards for Hazardous Air Pollutants for Polyvinyl Chloride and Copolymers Production, was published in the Federal Register on April 17, 2012. The rule establishes new, more stringent, emission standards for certain regulated "hazardous air pollutants," including vinyl chloride monomer. The rule sets maximum achievable control technology ("MACT") standards for major sources of PVC production. The final rule also establishes certain working practices, as well as monitoring, reporting and recordkeeping requirements. Existing sources that become subject to those requirements would have three years from the effectiveness of the rule to come into compliance. The final rule was promulgated following extensive input from a variety of stakeholders, including industry participants, during the formal comment period, as well as several scheduled public hearings. Following the publication of the rule in the Federal Register, legal challenges were filed by the vinyl industry's trade organization, several vinyl manufacturers, and several environmental groups. These legal challenges will likely impact the timing of the implementation of a final rule. We have conducted a preliminary evaluation of the potential impact of a final rule on our operations. This preliminary evaluation is based on the final rule as it currently exists, as well as a number of assumptions concerning the equipment and process changes that would be necessary to come into compliance with the existing final rule. Based on this preliminary evaluation, we expect that the capital expenditures necessary to achieve compliance with the existing final rule to be less than $15 million.
10. EARNINGS PER SHARE
We calculate earnings per share using the two-class method. The two-class method requires that share-based awards with non-forfeitable dividends be classified as participating securities. For the three and nine months ended September 30, 2012, there are 0.2 million and 0.4 million weighted average restricted stock unit participating securities. For the three and nine months ended September 30, 2011, there are 0.6 million and 0.8 million weighted average restricted stock unit participating securities.
In computing diluted earnings per share for both the three and nine months ended September 30, 2012, common stock equivalents of 0.2 million shares were not included due to their anti-dilutive effect. For both the three and nine months ended September 30, 2011, common stock equivalents of 0.3 million shares and 0.2 million shares, respectively were not included due to their anti-dilutive effect.
20
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
10. EARNINGS PER SHARE (Continued)
Computations of basic and diluted earnings per share are presented in the following table:
|
Three months ended September 30, |
Nine months ended September 30, |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands, except per share data)
|
2012 | 2011 | 2012 | 2011 | |||||||||
Basic earnings per share |
|||||||||||||
Net income |
$ | 39,336 | $ | 34,358 | $ | 88,268 | $ | 61,073 | |||||
Deduct: Net income attributable to participating securities |
156 | 611 | 794 | 1,414 | |||||||||
Net income attributable to common stockholders |
$ | 39,180 | $ | 33,747 | $ | 87,474 | $ | 59,659 | |||||
Weighted average common sharesBasic |
34,549 | 34,165 | 34,413 | 34,036 | |||||||||
Total basic earnings per common share |
$ | 1.13 | $ | 0.99 | $ | 2.54 | $ | 1.75 | |||||
Diluted earnings per share |
|||||||||||||
Net income attributable to common stockholders |
$ | 39,180 | $ | 33,747 | $ | 87,474 | $ | 59,659 | |||||
Weighted average common sharesBasic |
34,549 | 34,165 | 34,413 | 34,036 | |||||||||
Plus: Dilutive effect of stock options and awards |
333 | 46 | 228 | 29 | |||||||||
Weighted average common sharesDiluted |
34,882 | 34,211 | 34,641 | 34,065 | |||||||||
Total diluted earnings per share |
$ | 1.12 | $ | 0.99 | $ | 2.53 | $ | 1.75 | |||||
11. EMPLOYEE RETIREMENT PLANS
The following table provides the components of the net periodic benefit cost (income) for all of our pension plans:
|
Three months ended September 30, |
Nine months ended September 30, |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands)
|
2012 | 2011 | 2012 | 2011 | |||||||||
Components of net periodic benefit cost (income): |
|||||||||||||
Interest cost |
$ | 1,782 | $ | 1,819 | $ | 5,395 | $ | 5,523 | |||||
Expected return on assets |
(2,175 | ) | (2,387 | ) | (6,517 | ) | (7,156 | ) | |||||
Amortization of: |
|||||||||||||
Prior service cost |
1 | 1 | 3 | 3 | |||||||||
Actuarial loss recognized due to settlement |
| | | 591 | |||||||||
Actuarial loss |
419 | 251 | 1,260 | 745 | |||||||||
Total net periodic benefit cost (income) |
$ | 27 | $ | (316 | ) | $ | 141 | $ | (294 | ) | |||
21
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
11. EMPLOYEE RETIREMENT PLANS (Continued)
Our major assumptions used to determine the net periodic benefit cost (income) for our U.S. pension plans are presented as follows:
|
Nine months ended September 30, |
||||||
---|---|---|---|---|---|---|---|
|
2012 | 2011 | |||||
Discount rate |
5.00 | % | 5.55 | % | |||
Expected return on assets |
8.25 | % | 8.50 | % |
In connection with the closure of our Sarnia, Ontario PVC resin manufacturing facility in December 2008, we decided to wind up the Canadian pension plan. All future benefit obligations for this pension plan were fully funded in 2011 with a contribution in the amount of approximately $0.8 million with a corresponding restructuring charge recognized in the nine months ended September 30, 2011.
For the three and nine months ended September 30, 2012 and 2011, we made no contributions to the U.S. pension plan trust. We made contributions in the form of direct benefit payments for the U.S. pension plans in the nine months ended for both September 30, 2012 and 2011 of approximately $0.4 million, respectively. There were no contributions in the form of direct benefit payments to the U.S. pension plans in either of the three month periods ended September 30, 2012 and 2011.
12. STOCK-BASED COMPENSATION
On May 17, 2011, our shareholders approved the Georgia Gulf Corporation 2011 Equity and Performance Incentive Plan (the "2011 Plan"). Under the 2011 Plan, we are authorized to grant various stock-based compensation awards for up to 1,800,000 shares of our common stock to officers, employees and non-employee directors, among others. We have granted various types of share-based payment awards to participants, including restricted stock unit awards and stock option grants. Our policy is to issue new shares upon the exercise of stock options and the vesting of restricted stock units. As of September 30, 2012, there were 1,191,952 shares available for future grant to participants under our 2011 Plan. In connection with our adoption and shareholder approval of the 2011 Plan, we agreed to not grant additional stock-based compensation awards under our other equity compensation plans.
Total after-tax share-based compensation expense by type of award was as follows:
|
Nine Months Ended September 30, |
||||||
---|---|---|---|---|---|---|---|
(In thousands)
|
2012 | 2011 | |||||
Restricted and deferred stock units expense |
$ | 7,646 | $ | 5,295 | |||
Stock options expense |
23 | 191 | |||||
Before-tax share-based compensation expense |
7,669 | 5,486 | |||||
Income tax benefit |
(2,505 | ) | (1,683 | ) | |||
After-tax share-based compensation expense |
$ | 5,164 | $ | 3,803 | |||
The amount of share-based compensation expense capitalized in periods presented was not material.
22
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
12. STOCK-BASED COMPENSATION (Continued)
As of September 30, 2012 and 2011, we had approximately $10.4 million and $6.2 million, respectively, of total unrecognized compensation cost related to nonvested share-based compensation, which we will record in our statements of income over a weighted average recognition period of approximately one year. The total fair value of shares vested during the nine months ended September 30, 2012 and 2011 was $5.4 million and $5.2 million, respectively.
Stock Options. A summary of stock option activity under all plans as of and for the nine months ended September 30, 2012 is as follows:
|
Shares | Weighted Average Remaining Contractual Terms (Years) |
Weighted Average Exercise Price |
Aggregate Intrinsic Value |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|
|
|
(In thousands) |
|||||||||
Outstanding on January 1, 2012 |
132,664 | $ | 297.41 | ||||||||||
Exercised |
1,400 | 21.50 | |||||||||||
Expired |
3,995 | 561.56 | |||||||||||
Forfeited |
| ||||||||||||
Outstanding on September 30, 2012 |
127,269 | 5.0 | $ | 292.16 | $ | 712 | |||||||
Exercisable as of September 30, 2012 |
127,269 | 5.0 | $ | 292.16 | $ | 712 | |||||||
Vested or expected to vest as of September 30, 2012 |
127,269 | 5.0 | $ | 292.16 | $ | 712 |
During the three and nine months ended September 30, 2012 and 2011, we granted no options to purchase shares. The fair value of stock options when granted has been estimated as of the date of grant using the Black-Scholes option pricing model. Option exercise prices are equal to the closing price of our common stock on the date of grant. Options vest over a three year period from the date of grant and expire no more than ten years after the date of grant. The intrinsic value is calculated as the difference between the market value at period end and the exercise price of the shares. There were no significant options exercised during the three and nine months ended September 30, 2011.
Restricted Stock Units. A summary of restricted stock unit activity under all plans as of and for the nine months ended September 30, 2012 is as follows:
|
Shares | Weighted Average Remaining Contractual Terms (Years) |
Weighted Average Grant Date Fair Value |
Aggregate Intrinsic Value |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|
|
|
(In thousands) |
|||||||||
Outstanding on January 1, 2012 |
792,815 | $ | 16.92 | ||||||||||
Granted |
409,351 | 30.18 | |||||||||||
Vested and released |
449,584 | 10.97 | |||||||||||
Forfeited |
21,728 | 22.34 | |||||||||||
Outstanding on September 30, 2012 |
730,854 | 1.8 | $ | 27.85 | $ | 26,472 | |||||||
Vested or expected to vest as of September 30, 2012 |
723,061 | 1.7 | $ | 27.82 | $ | 26,189 |
23
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
12. STOCK-BASED COMPENSATION (Continued)
During the nine months ended September 30, 2012 and 2011, we granted 409,351 and 290,003 restricted stock units, respectively. The restricted stock units normally vest over a one or three year period. The weighted average grant date fair value per share of restricted stock units granted during the nine months ended September 30, 2012 and 2011, was $30.18 and $27.55, respectively, which is based on the stock price as of the date of grant or, in the case of the performance restricted stock units ("PRSUs"), the fair value was estimated using a Monte Carlo simulation model. The total intrinsic value of restricted stock units that vested during the nine months ended September 30, 2012 and 2011 was $15.3 million and $8.1 million, respectively.
In May 2012 and 2011, we granted PRSUs, which are a form of restricted stock unit in which the number of shares ultimately earned depends on our stock price performance measured against specified performance targets. Following each vesting period, the number of PRSUs subject to award is determined by multiplying the target award by a percentage ranging from 0 percent to 150 percent. The percentage is based on predetermined performance metrics related to our stock price for the stated period. The PRSUs are included with all restricted stock units in all calculations.
13. ACCUMULATED OTHER COMPREHENSIVE LOSS AND OTHER COMPREHENSIVE (LOSS) INCOME
Accumulated other comprehensive loss includes unrealized gains and losses on derivative financial instruments designated as cash flow hedges, adjustments to pension liabilities, foreign currency translation of assets and liabilities of foreign subsidiaries, and effects of exchange rate changes on intercompany balances of a long-term nature. There were no outstanding derivative financial instruments as of September 30, 2012. Amounts recorded in accumulated other comprehensive loss, net of tax, as of December 31, 2011 and September 30, 2012, and changes within the period are as follows:
(In thousands)
|
Derivative Cash Flow Hedges |
Accrued Pension Benefit Liability |
Foreign Currency Items |
Accumulated Other Comprehensive Loss |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Balance at December 31, 2011 |
$ | (453 | ) | $ | (40,291 | ) | $ | 22,593 | $ | (18,151 | ) | ||
Net current period change |
| (432 | ) | 6,684 | 6,252 | ||||||||
Reclassification adjustment for losses included in net income |
453 | 1,263 | | 1,716 | |||||||||
Balance at September 30, 2012 |
$ | | $ | (39,460 | ) | $ | 29,277 | $ | (10,183 | ) | |||
24
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
13. ACCUMULATED OTHER COMPREHENSIVE LOSS AND OTHER COMPREHENSIVE (LOSS) INCOME (Continued)
Other comprehensive (loss) income is derived from adjustments to reflect the unrealized gain (loss) on derivatives, change in pension liability adjustment and change in foreign currency translation adjustment. The components of other comprehensive (loss) income in the three and nine month periods ended September 30, 2012 and 2011 are as follows:
(In thousands)
|
Pre-Tax Amount |
Tax Expense (Benefit) |
After-Tax Amount |
|||||||
---|---|---|---|---|---|---|---|---|---|---|
Three months ended September 30, 2011 |
||||||||||
Unrealized gain on derivatives |
$ | 369 | $ | 138 | $ | 231 | ||||
Change in pension liability adjustment |
252 | 51 | 201 | |||||||
Change in foreign currency adjustment |
(26,072 | ) | (12,596 | ) | (13,476 | ) | ||||
Other comprehensive loss |
$ | (25,451 | ) | $ | (12,407 | ) | $ | (13,044 | ) | |
Three months ended September 30, 2012 |
||||||||||
Unrealized gain on derivatives |
$ | 39 | $ | 15 | $ | 24 | ||||
Change in pension liability adjustment |
420 | 156 | 264 | |||||||
Change in foreign currency adjustment |
14,572 | 6,882 | 7,690 | |||||||
Other comprehensive income |
$ | 15,031 | $ | 7,053 | $ | 7,978 | ||||
(In thousands)
|
Pre-Tax Amount |
Tax Expense (Benefit) |
After-Tax Amount |
|||||||
---|---|---|---|---|---|---|---|---|---|---|
Nine months ended September 30, 2011 |
||||||||||
Unrealized loss on derivatives |
$ | (654 | ) | $ | (246 | ) | $ | (408 | ) | |
Change in pension liability adjustment |
1,559 | 215 | 1,344 | |||||||
Change in foreign currency adjustment |
(15,917 | ) | (7,277 | ) | (8,640 | ) | ||||
Other comprehensive loss |
$ | (15,012 | ) | $ | (7,308 | ) | $ | (7,704 | ) | |
Nine months ended September 30, 2012 |
||||||||||
Unrealized gain on derivatives |
$ | 721 | $ | 268 | $ | 453 | ||||
Change in pension liability adjustment |
1,262 | 431 | 831 | |||||||
Change in foreign currency adjustment |
12,773 | 6,089 | 6,684 | |||||||
Other comprehensive income |
$ | 14,756 | $ | 6,788 | $ | 7,968 | ||||
25
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
14. INCOME TAXES
Our effective income tax rate for the three and nine months ended September 30, 2012 was a provision of 33.4 and 30.2 percent, respectively, as compared to provisions of 9.3 percent and 18.1 percent for the three and nine months ended September 30, 2011, respectively. The difference in the effective rate as compared to the U.S. statutory federal income tax rate in 2012 was primarily due to provisions for state tax and various permanent differences including deductions for manufacturing activities, certain merger related costs, and the favorable impact of changes in uncertain tax positions. The difference in the effective tax rate as compared to the U.S. statutory federal income tax rate in 2011 was primarily due to the release of the valuation allowance that results from the utilization of Canadian net operating losses and the resolution of uncertain tax positions.
Liability for Unrecognized Income Tax Benefits
As of September 30, 2012 and December 31, 2011, our liability for unrecognized income tax benefits was approximately $23.7 million and $28.9 million, respectively. Of these amounts, at September 30, 2012, and December 31, 2011, approximately $11.9 million and $13.0 million, respectively relates to accrued interest and penalties. If not realized, all of this amount would affect our effective tax rate. For the three months and nine months ended September 30, 2012, we recognized approximately $0.2 million and $0.6 million, respectively of additional interest expense in our income tax provision related to our liability for unrecognized income tax benefits. For the three months and nine months ended September 30, 2011, we recognized approximately $0.4 million and $1.2 million, respectively of additional interest expense in our income tax provision related to our liability for unrecognized income tax benefits. Our liability for unrecognized income tax benefits decreased during the three months and nine months ended September 30, 2012, primarily as the result of the resolution of uncertain tax positions acquired with Royal Group, primarily in Canada, and foreign currency translation adjustments, offset by the accrual of additional interest expense related to our liabilities for unrecognized tax benefits.
A reconciliation of the liability for unrecognized tax benefits for the three month and nine month periods ended September 30, 2012 and 2011 is set forth in the table below:
|
Three Months Ended September 30, |
Nine Months Ended September 30, |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands)
|
2012 | 2011 | 2012 | 2011 | |||||||||
Balance as of beginning of the period |
$ | 24,468 | $ | 52,975 | $ | 28,884 | $ | 53,315 | |||||
Additions for current year tax positions |
71 | 14 | 71 | 14 | |||||||||
Additions for prior year tax positions |
243 | 351 | 1,234 | 1,208 | |||||||||
Reductions for prior year tax positions |
| (7,877 | ) | | (7,898 | ) | |||||||
Settlements |
| (2,952 | ) | (260 | ) | (2,952 | ) | ||||||
Reductions related to expirations of statute of limitations |
(1,782 | ) | (24 | ) | (6,836 | ) | (2,534 | ) | |||||
Foreign currency translation |
707 | (3,067 | ) | 614 | (1,733 | ) | |||||||
Balance as of the end of the period |
$ | 23,707 | $ | 39,420 | $ | 23,707 | $ | 39,420 | |||||
15. FAIR VALUE OF FINANCIAL INSTRUMENTS
Financial instruments consist primarily of cash and cash equivalents, accounts receivable, accounts payable, accrued expenses, long-term debt, and commodity forward purchase contracts. The carrying
26
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
15. FAIR VALUE OF FINANCIAL INSTRUMENTS (Continued)
amount of cash and cash equivalents, accounts receivable, accounts payable and accrued expenses approximate their fair value because of the nature of such instruments. The fair value of our 9.0 percent notes is based on quoted market values. Our natural gas forward purchase contracts are fair valued with Level 2 inputs based on quoted market values for similar but not identical financial instruments.
GAAP establishes a fair value hierarchy that prioritizes observable and unobservable inputs to valuation techniques used to measure fair value. These levels, in order of highest to lowest priority are described below:
Level 1Quoted prices (unadjusted) in active markets for identical assets or liabilities at the measurement date.
Level 2Observable prices that are based on inputs not quoted on active markets, but corroborated by market data.
Level 3Prices that are unobservable for the asset or liability and are developed based on the best information available in the circumstances, which might include the company's own data.
The following is a summary of the carrying amount and estimated fair values of our long-term debt and natural gas forward purchase contracts as of September 30, 2012 and December 31, 2011:
|
September 30, 2012 | December 31, 2011 | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands)
|
Carrying Amount |
Fair Value |
Carrying Amount |
Fair Value |
|||||||||
Level 1 |
|||||||||||||
Long-term debt: |
|||||||||||||
9.0 percent senior secured notes due 2017 |
$ | 497,771 | $ | 561,250 | $ | 497,464 | $ | 525,315 | |||||
Level 2 |
|||||||||||||
Derivative instruments: |
|||||||||||||
Natural gas forward purchase contracts liability |
| | 721 | 721 |
16. SEGMENT INFORMATION
We have three reportable segments through which we manage our operating activities: (i) chlorovinyls; (ii) building products; and (iii) aromatics. These three segments reflect the organization used by our management for internal reporting. The chlorovinyls segment consists of a highly integrated chain of electrovinyl products, which includes chlorine, caustic soda, VCM and vinyl resins, and our compound products consisting of compound additives and vinyl compounds. Our vinyl-based building and home improvement products, including window and door profiles and mouldings products and outdoor building products consisting of siding, pipe and pipe fittings and deck products are marketed under the Royal Building Products and Exterior Portfolio brand names, and are managed within the building products segment. The aromatics segment is also integrated and includes the product cumene and the co-products phenol and acetone.
Earnings of our segments exclude interest income and expense, unallocated corporate expenses and general plant services, and provision for income taxes. Transactions between operating segments are valued at market based prices. The revenues generated by these transfers are provided in the following table.
27
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
16. SEGMENT INFORMATION (Continued)
The accounting policies applicable to the reportable segments are the same as those described in Note 1 of the Notes to Consolidated Financial Statements in our 2011 Annual Report.
(In thousands)
|
Chlorovinyls | Aromatics | Building Products |
Eliminations, Unallocated and Other |
Total | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Three months ended September 30, 2012: |
||||||||||||||||
Net sales |
$ | 329,101 | $ | 238,187 | $ | 246,214 | $ | | $ | 813,502 | ||||||
Intersegment revenues |
55,722 | | 85 | (55,807 | ) | | ||||||||||
Gain on sale of assets |
(1,864 | ) | | | | (1,864 | ) | |||||||||
Transaction related costs, restructuring and other, net |
1,259 | | 448 | 13,083 | 14,790 | |||||||||||
Operating income (loss) |
73,791 | 11,074 | 14,711 | (25,654 | ) | 73,922 | ||||||||||
Depreciation and amortization |
11,488 | 374 | 9,876 | 1,250 | 22,988 | |||||||||||
Three months ended September 30, 2011: |
||||||||||||||||
Net sales |
$ | 347,195 | $ | 319,906 | $ | 262,535 | $ | | $ | 929,636 | ||||||
Intersegment revenues |
63,741 | | | (63,741 | ) | | ||||||||||
Transaction related costs, restructuring and other, net |
| | 1 | | 1 | |||||||||||
Operating income (loss) |
46,261 | 1,689 | 14,313 | (7,848 | ) | 54,415 | ||||||||||
Depreciation and amortization |
14,730 | 384 | 10,231 | 1,118 | 26,463 |
(In thousands)
|
Chlorovinyls | Aromatics | Building Products |
Eliminations, Unallocated and Other |
Total | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Nine months ended September 30, 2012: |
||||||||||||||||
Net sales |
$ | 998,475 | $ | 856,843 | $ | 685,826 | $ | | $ | 2,541,144 | ||||||
Intersegment revenues |
194,700 | | 399 | (195,099 | ) | | ||||||||||
Gain on sale of assets |
(19,250 | ) | | | | (19,250 | ) | |||||||||
Transaction related costs, restructuring and other, net |
1,259 | | (270 | ) | 25,381 | 26,370 | ||||||||||
Operating income (loss) |
160,168 | 46,239 | 23,715 | (59,545 | ) | 170,577 | ||||||||||
Depreciation and amortization |
33,971 | 1,135 | 29,354 | 3,503 | 67,963 | |||||||||||
Nine months ended September 30, 2011: |
||||||||||||||||
Net sales |
$ | 997,177 | $ | 857,912 | $ | 694,195 | $ | | $ | 2,549,284 | ||||||
Intersegment revenues |
198,441 | | 3 | (198,444 | ) | | ||||||||||
Gain on sale of assets |
(1,150 | ) | | | | (1,150 | ) | |||||||||
Transaction related costs, restructuring and other, net |
635 | | 392 | | 1,027 | |||||||||||
Operating income (loss) |
121,826 | 14,024 | 19,138 | (28,422 | ) | 126,566 | ||||||||||
Depreciation and amortization |
43,912 | 1,097 | 29,980 | 3,316 | 78,305 |
Sales by Product Line
The table below summarizes sales by product. Our electrovinyls products are primarily comprised of chlorine/caustic soda, VCM and vinyl resins. Our compound products are comprised of vinyl
28
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
16. SEGMENT INFORMATION (Continued)
compounds and compound additives. Our outdoor building products are comprised of siding, pipe and pipe fittings and deck.
|
Three Months Ended September 30, |
Nine Months Ended September 30, |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands)
|
2012 | 2011 | 2012 | 2011 | |||||||||
Chlorovinyls |
|||||||||||||
Electrovinyl products |
$ | 218,193 | $ | 235,771 | $ | 643,053 | $ | 664,333 | |||||
Compound products |
110,908 | 111,424 | 355,422 | 332,844 | |||||||||
Total |
329,101 | 347,195 | 998,475 | 997,177 | |||||||||
Aromatics |
|||||||||||||
Cumene products |
171,660 | 191,683 | 605,118 | 510,493 | |||||||||
Phenol/acetone products |
66,527 | 128,223 | 251,725 | 347,419 | |||||||||
Total |
238,187 | 319,906 | 856,843 | 857,912 | |||||||||
Building Products |
|||||||||||||
Window & Door Profiles and Moulding products |
85,932 | 94,362 | 243,714 | 255,170 | |||||||||
Outdoor Building products |
160,282 | 168,173 | 442,112 | 439,025 | |||||||||
Total |
246,214 | 262,535 | 685,826 | 694,195 | |||||||||
Total net sales |
$ | 813,502 | $ | 929,636 | $ | 2,541,144 | $ | 2,549,284 | |||||
17. PROPOSED MERGER
On July 18, 2012, Georgia Gulf Corporation, PPG Industries, Inc. ("PPG"), Eagle Spinco Inc., a wholly-owned subsidiary of PPG ("Spinco"), and Grizzly Acquisition Sub, Inc., a wholly-owned subsidiary of the Company ("Merger Sub"), entered into an Agreement and Plan of Merger (as amended, the "Merger Agreement") pursuant to which the Company will acquire PPG's chlor-alkali and derivatives business (the "Business") in a Reverse Morris Trust transaction (the "Merger"). Prior to the Merger and pursuant to a Separation Agreement (the "Separation Agreement"), dated as of July 18, 2012, between PPG and Spinco, PPG will, among other things, transfer the Business to Spinco and, thereafter, PPG will distribute to PPG stockholders all of the issued and outstanding shares of Spinco (the "Distribution"). Immediately following the Distribution, Spinco will be merged with the Company or one of the Company's subsidiaries.
Upon consummation of the transactions contemplated by the Merger Agreement and the Separation Agreement, the shares of Spinco common stock then outstanding are expected to be automatically converted into the greater of 35.2 million shares of the Company's common stock (the "Company Common Stock") or 50.5 percent of the Company Common Stock. The Company's existing stockholders are expected to continue to hold the remaining approximately 49.5 percent of the Company's Common Stock.
The transaction value of approximately $2.2 billion consists of $900 million of cash to be paid to PPG, approximately $95 million of debt to be assumed by Georgia Gulf, about $87 million of non-controlling interest, and Georgia Gulf shares to be received by PPG shareholders valued at
29
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
17. PROPOSED MERGER (Continued)
approximately $1.3 billion based on Georgia Gulf's closing stock sale price of $36.22 on September 28, 2012.
The Company has obtained commitments from a consortium of banks led by Barclays Capital and JP Morgan for the initial financing of the transaction that is expected to be in the form of a secured term loan and approximately $675 million of unsecured notes. The unsecured notes are expected to mature eight years after the date of issuance and be subject to a five year no-call period.
Georgia Gulf expects to incur significant, one-time costs in connection with the transactions, including approximately: (1) $25 to $30 million of advisory, legal, accounting and other professional fees related to the transactions; (2) $30 to $40 million of financing related fees; and (3) $55 million in transition and integration expenses, such as consulting professionals' fees, information technology implementation costs and relocation and severance costs, that Georgia Gulf management believes are necessary to realize approximately $115.0 million of annualized cost synergies within two years from the consummation of the transactions. We have incurred approximately $13.1 million and $25.1 million during the three and nine months ended September 30, 2012 in professional fees primarily associated with the proposed merger with the chlor-alkali and derivatives business of PPG and to a lesser degree a subsequently withdrawn unsolicited proposal by Westlake Chemical Corporation to acquire the company. These costs are included in transaction related costs, restructuring expense and other, net, in the condensed consolidated statement of income for the three and nine months ended September 30, 2012. The fees associated with the proposed merger with the chlor-alkali and derivatives business of PPG are included in the $110 to $125 million of estimated one-time fees discussed above that are associated with the transaction.
The consummation of the Merger is subject to various customary closing conditions, including: (i) approval by the Company's stockholders; (ii) expiration or termination of the waiting period under the Hart-Scott-Rodino Antitrust Improvement Act of 1976, as amended, which expiration occurred on September 14, 2012; (iii) completion of the Distribution; (iv) confirmation by applicable tax authorities of the intended tax treatment of the transaction; (v) obtaining other regulatory approvals necessary to complete the Merger; and (vi) the absence of any law or order from any court or governmental authority restraining, enjoining or prohibiting the transaction. Completion of the transaction is anticipated to occur by early 2013, although there can be no assurance the transaction will occur within the expected time frame or at all.
18. SUPPLEMENTAL GUARANTOR INFORMATION
Georgia Gulf Corporation is a holding company for all of its wholly and majority owned subsidiaries. Our payment obligations under the indenture for our 9.0 percent notes are guaranteed by Georgia Gulf Lake Charles, LLC, Georgia Gulf Chemicals & Vinyls, LLC, Royal Mouldings Limited, Royal Plastics Group (USA) Limited, Rome Delaware Corporation, Plastic Trends, Inc., Royal Group Sales (USA) Limited, Royal Outdoor Products, Inc., Royal Window and Door Profiles Plant 13 Inc., Royal Window and Door Profiles Plant 14 Inc., and Exterior Portfolio LLC, all of which are wholly-owned subsidiaries (the "Guarantor Subsidiaries") of Georgia Gulf Corporation. The guarantees are full, unconditional and joint and several. Investments in subsidiaries in the following tables reflect investments in wholly owned entities within Georgia Gulf Corporation. The Company's Guarantor Subsidiaries and Non-Guarantor Subsidiaries (defined below) are not consistent with the Company's business groups or geographic operations; accordingly this basis of presentation is not included to
30
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
present the Company's financial condition, results of operations or cash flows for any purpose other than to comply with the specific requirements for subsidiary guarantor reporting. We are required to present condensed consolidating financial information in order for the subsidiary guarantors of the 9.0 percent notes to be exempt from certain reporting obligations under the Securities Exchange Act of 1934.
The following condensed consolidating balance sheet information, statements of income and comprehensive income information and statements of cash flows information present the combined financial statements of the parent company, and the combined financial statements of our Guarantor Subsidiaries and our remaining subsidiaries (the "Non-Guarantor Subsidiaries"). Separate financial statements of the Guarantor Subsidiaries are not presented because we have determined that they would not be material to investors.
31
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries`
Supplemental Condensed Consolidating Balance Sheet Information
September 30, 2012
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Assets |
||||||||||||||||
Cash and cash equivalents |
$ | | $ | 79,436 | $ | 39,033 | $ | | $ | 118,469 | ||||||
Receivables, net |
30 | 944,945 | 100,217 | (656,174 | ) | 389,018 | ||||||||||
Inventories |
| 195,541 | 102,003 | | 297,544 | |||||||||||
Prepaid expenses and other |
33 | 8,386 | 2,673 | | 11,092 | |||||||||||
Deferred income taxes |
| 17,139 | 228 | | 17,367 | |||||||||||
Total current assets |
63 | 1,245,447 | 244,154 | (656,174 | ) | 833,490 | ||||||||||
Property, plant and equipment, net |
1,509 | 419,219 | 216,104 | | 636,832 | |||||||||||
Long term receivablesaffiliates |
463,925 | 9,400 | | (473,325 | ) | | ||||||||||
Goodwill |
| 105,043 | 113,633 | | 218,676 | |||||||||||
Intangible assets, net |
| 41,773 | 2,519 | | 44,292 | |||||||||||
Deferred income taxes |
| | 4,145 | | 4,145 | |||||||||||
Other assets, net |
14,139 | 41,036 | 8,421 | | 63,596 | |||||||||||
Investment in Subsidiaries |
1,390,458 | | | (1,390,458 | ) | | ||||||||||
Total assets |
$ | 1,870,094 | $ | 1,861,918 | $ | 588,976 | $ | (2,519,957 | ) | $ | 1,801,031 | |||||
Liabilities and Stockholders' Equity |
||||||||||||||||
Current portion of long-term debt |
$ | 49,841 | $ | | $ | | $ | | $ | 49,841 | ||||||
Accounts payable |
665,158 | 166,398 | 38,051 | (656,174 | ) | 213,433 | ||||||||||
Interest payable |
9,650 | | | | 9,650 | |||||||||||
Income taxes payable |
(4,522 | ) | 15,196 | 4,158 | | 14,832 | ||||||||||
Accrued compensation |
| 18,035 | 15,714 | | 33,749 | |||||||||||
Other accrued liabilities |
1,205 | 32,872 | 30,279 | | 64,356 | |||||||||||
Total current liabilities |
721,332 | 232,501 | 88,202 | (656,174 | ) | 385,861 | ||||||||||
Long-term debt |
447,930 | | | | 447,930 | |||||||||||
Lease financing obligation |
| | 113,773 | | 113,773 | |||||||||||
Long-term payablesaffiliates |
| | 473,325 | (473,325 | ) | | ||||||||||
Liability for unrecognized income tax benefits |
| 5,094 | 13,661 | | 18,755 | |||||||||||
Deferred income taxes |
22,166 | 162,114 | | | 184,280 | |||||||||||
Other non-current liabilities |
93,566 | 71,751 | 2,337 | (102,322 | ) | 65,332 | ||||||||||
Total liabilities |
1,284,994 | 471,460 | 691,298 | (1,231,821 | ) | 1,215,931 | ||||||||||
Total stockholders' equity (deficit) |
585,100 | 1,390,458 | (102,322 | ) | (1,288,136 | ) | 585,100 | |||||||||
Total liabilities and stockholders' equity |
$ | 1,870,094 | $ | 1,861,918 | $ | 588,976 | $ | (2,519,957 | ) | $ | 1,801,031 | |||||
32
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Balance Sheet Information
December 31, 2011
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Assets |
||||||||||||||||
Cash and cash equivalents |
$ | | $ | 43,374 | $ | 45,201 | $ | | $ | 88,575 | ||||||
Receivables, net |
| 776,859 | 62,469 | (582,579 | ) | 256,749 | ||||||||||
Inventories |
| 207,854 | 79,700 | | 287,554 | |||||||||||
Prepaid expenses and other |
146 | 12,264 | 3,340 | | 15,750 | |||||||||||
Deferred income taxes |
| 14,769 | 220 | | 14,989 | |||||||||||
Total current assets |
146 | 1,055,120 | 190,930 | (582,579 | ) | 663,617 | ||||||||||
Property, plant and equipment, net |
1,292 | 422,302 | 217,306 | | 640,900 | |||||||||||
Long term receivablesaffiliates |
447,661 | | | (447,661 | ) | | ||||||||||
Goodwill |
| 103,959 | 109,649 | | 213,608 | |||||||||||
Intangibles, net |
| 44,284 | 2,431 | | 46,715 | |||||||||||
Deferred income taxes |
| | 3,770 | | 3,770 | |||||||||||
Other assets |
15,646 | 51,296 | 8,659 | | 75,601 | |||||||||||
Investment in subsidiaries |
1,226,725 | | | (1,226,725 | ) | | ||||||||||
Total assets |
$ | 1,691,470 | $ | 1,676,961 | $ | 532,745 | $ | (2,256,965 | ) | $ | 1,644,211 | |||||
Liabilities and Stockholders' Equity |
||||||||||||||||
Accounts payable |
$ | 572,600 | $ | 148,573 | $ | 20,193 | $ | (573,179 | ) | $ | 168,187 | |||||
Interest payable |
20,930 | | 1 | | 20,931 | |||||||||||
Income taxes payable |
(1,213 | ) | 1,213 | 1,202 | | 1,202 | ||||||||||
Accrued compensation |
| 11,572 | 8,171 | | 19,743 | |||||||||||
Other accrued liabilities |
419 | 43,691 | 24,715 | | 68,825 | |||||||||||
Total current liabilities |
592,736 | 205,049 | 54,282 | (573,179 | ) | 278,888 | ||||||||||
Long-term debt |
497,464 | | | | 497,464 | |||||||||||
Lease financing obligation |
| | 109,899 | | 109,899 | |||||||||||
Long-term payablesaffiliates |
| | 457,061 | (457,061 | ) | | ||||||||||
Liability for unrecognized income tax benefits |
| 7,126 | 16,585 | | 23,711 | |||||||||||
Deferred income taxes |
16,054 | 165,411 | | | 181,465 | |||||||||||
Other non-current liabilities |
96,552 | 63,734 | 2,071 | (98,237 | ) | 64,120 | ||||||||||
Total liabilities |
1,202,806 | 441,320 | 639,898 | (1,128,477 | ) | 1,155,547 | ||||||||||
Total stockholders' equity (deficit) |
488,664 | 1,235,641 | (107,153 | ) | (1,128,488 | ) | 488,664 | |||||||||
Total liabilities and stockholders' equity |
$ | 1,691,470 | $ | 1,676,961 | $ | 532,745 | $ | (2,256,965 | ) | $ | 1,644,211 | |||||
33
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Income and Comprehensive Income
Three Months Ended September 30, 2012
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | | $ | 677,358 | $ | 176,260 | $ | (40,116 | ) | $ | 813,502 | |||||
Operating costs and expenses: |
||||||||||||||||
Cost of sales |
| 571,573 | 141,721 | (40,116 | ) | 673,178 | ||||||||||
Selling, general and administrative expenses |
10,170 | 24,572 | 18,734 | | 53,476 | |||||||||||
Gain on sale of assets |
| (1,864 | ) | | | (1,864 | ) | |||||||||
Transaction related costs, restructuring and other, net |
13,082 | 1,300 | 408 | | 14,790 | |||||||||||
Total operating costs and expenses |
23,252 | 595,581 | 160,863 | (40,116 | ) | 739,580 | ||||||||||
Operating (loss) income |
(23,252 | ) | 81,777 | 15,397 | | 73,922 | ||||||||||
Other (expense) income: |
||||||||||||||||
Interest (expense) income, net |
(23,215 | ) | 14,483 | (5,906 | ) | | (14,638 | ) | ||||||||
Foreign exchange gain (loss) |
44 | (66 | ) | (170 | ) | | (192 | ) | ||||||||
Equity in income of subsidiaries |
69,662 | 908 | | (70,570 | ) | | ||||||||||
Income before income taxes |
23,239 | 97,102 | 9,321 | (70,570 | ) | 59,092 | ||||||||||
(Benefit) provision for income taxes |
(16,097 | ) | 34,035 | 1,818 | | 19,756 | ||||||||||
Net income |
$ | 39,336 | $ | 63,067 | $ | 7,503 | $ | (70,570 | ) | $ | 39,336 | |||||
Comprehensive income |
$ | 47,314 | $ | 62,967 | $ | 3,624 | $ | (66,591 | ) | $ | 47,314 | |||||
34
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Income and Comprehensive Income
Three Months Ended September 30, 2011
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | | $ | 794,512 | $ | 178,685 | $ | (43,561 | ) | $ | 929,636 | |||||
Operating costs and expenses: |
||||||||||||||||
Cost of sales |
| 726,966 | 148,403 | (43,561 | ) | 831,808 | ||||||||||
Selling, general and administrative expenses |
7,011 | 20,800 | 15,601 | | 43,412 | |||||||||||
Transaction related costs, restructuring and other, net |
| 1 | | | 1 | |||||||||||
Total operating costs and expenses |
7,011 | 747,767 | 164,004 | (43,561 | ) | 875,221 | ||||||||||
Operating (loss) income |
(7,011 | ) | 46,745 | 14,681 | | 54,415 | ||||||||||
Other (expense) income: |
||||||||||||||||
Interest (expense) income, net |
(19,160 | ) | 8,683 | (6,226 | ) | | (16,703 | ) | ||||||||
Foreign exchange (loss) gain |
(57 | ) | 25 | 192 | | 160 | ||||||||||
Equity in income of subsidiaries |
61,069 | 1,650 | | (62,719 | ) | | ||||||||||
Income before income taxes |
34,841 | 57,103 | 8,647 | (62,719 | ) | 37,872 | ||||||||||
Provision (benefit) for income taxes |
483 | 10,777 | (7,746 | ) | | 3,514 | ||||||||||
Net income |
$ | 34,358 | $ | 46,326 | $ | 16,393 | $ | (62,719 | ) | $ | 34,358 | |||||
Comprehensive income |
$ | 21,314 | $ | 47,532 | $ | 24,161 | $ | (71,693 | ) | $ | 21,314 | |||||
35
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Income and Comprehensive Income
Nine Months Ended September 30, 2012
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | | $ | 2,198,646 | $ | 479,645 | $ | (137,147 | ) | $ | 2,541,144 | |||||
Operating costs and expenses: |
||||||||||||||||
Cost of sales |
| 1,949,178 | 398,484 | (137,147 | ) | 2,210,515 | ||||||||||
Selling, general and administrative expenses |
28,199 | 71,105 | 53,628 | | 152,932 | |||||||||||
Gain on sale of assets |
| (19,250 | ) | | | (19,250 | ) | |||||||||
Transaction related costs, restructuring and other, net |
25,112 | 777 | 481 | | 26,370 | |||||||||||
Total operating costs and expenses |
53,311 | 2,001,810 | 452,593 | (137,147 | ) | 2,370,567 | ||||||||||
Operating (loss) income |
(53,311 | ) | 196,836 | 27,052 | | 170,577 | ||||||||||
Other (expense) income: |
||||||||||||||||
Interest (expense) income, net |
(66,465 | ) | 40,520 | (17,629 | ) | | (43,574 | ) | ||||||||
Foreign exchange gain (loss) |
263 | (36 | ) | (821 | ) | | (594 | ) | ||||||||
Equity in income of subsidiaries |
171,724 | 1,230 | | (172,954 | ) | | ||||||||||
Income before income taxes |
52,211 | 238,550 | 8,602 | (172,954 | ) | 126,409 | ||||||||||
(Benefit) provision for income taxes |
(36,057 | ) | 75,749 | (1,551 | ) | | 38,141 | |||||||||
Net income |
$ | 88,268 | $ | 162,801 | $ | 10,153 | $ | (172,954 | ) | $ | 88,268 | |||||
Comprehensive income |
$ | 96,236 | $ | 163,733 | $ | 6,663 | $ | (170,396 | ) | $ | 96,236 | |||||
36
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Income and Comprehensive Income
Nine Months Ended September 30, 2011
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | | $ | 2,177,274 | $ | 519,026 | $ | (147,016 | ) | $ | 2,549,284 | |||||
Operating costs and expenses: |
||||||||||||||||
Cost of sales |
| 2,001,477 | 438,300 | (147,016 | ) | 2,292,761 | ||||||||||
Selling, general and administrative expenses |
25,828 | 55,696 | 48,556 | | 130,080 | |||||||||||
Gain on sale of assets |
| (1,150 | ) | | | (1,150 | ) | |||||||||
Transaction related costs, restructuring and other, net |
| 18 | 1,009 | | 1,027 | |||||||||||
Total operating costs and expenses |
25,828 | 2,056,041 | 487,865 | (147,016 | ) | 2,422,718 | ||||||||||
Operating (loss) income |
(25,828 | ) | 121,233 | 31,161 | | 126,566 | ||||||||||
Other (expense) income: |
||||||||||||||||
Interest (expense) income, net |
(56,686 | ) | 24,851 | (18,257 | ) | | (50,092 | ) | ||||||||
Foreign exchange (loss) gain |
(21 | ) | 70 | (829 | ) | | (780 | ) | ||||||||
Loss on early redemption of debt |
(1,100 | ) | | | | (1,100 | ) | |||||||||
Equity (loss) in income of subsidiaries |
129,548 | (355 | ) | | (129,193 | ) | | |||||||||
Income before income taxes |
45,913 | 145,799 | 12,075 | (129,193 | ) | 74,594 | ||||||||||
(Benefit) provision for income taxes |
(15,160 | ) | 38,681 | (10,000 | ) | | 13,521 | |||||||||
Net income |
$ | 61,073 | $ | 107,118 | $ | 22,075 | $ | (129,193 | ) | $ | 61,073 | |||||
Comprehensive income |
$ | 53,369 | $ | 107,692 | $ | 26,655 | $ | (134,347 | ) | $ | 53,369 | |||||
37
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Cash Flows Information
Nine Months Ended September 30, 2012
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net cash provided by operating activities |
$ | 3,673 | $ | 57,907 | $ | 4,124 | $ | | $ | 65,704 | ||||||
Cash flows from investing activities: |
||||||||||||||||
Capital expenditures |
(329 | ) | (45,583 | ) | (9,907 | ) | | (55,819 | ) | |||||||
Proceeds from sale of assets |
| 23,532 | 47 | | 23,579 | |||||||||||
Distributions from affiliate |
1,854 | 206 | | (2,060 | ) | | ||||||||||
Net cash provided by (used in) investing activities |
1,525 | (21,845 | ) | (9,860 | ) | (2,060 | ) | (32,240 | ) | |||||||
Cash flows from financing activities: |
||||||||||||||||
Repayments on asset based lending revolver |
(183,400 | ) | | | | (183,400 | ) | |||||||||
Borrowings on asset based lending revolver |
183,400 | | | | 183,400 | |||||||||||
Fees paid related to financing activities |
(625 | ) | | | | (625 | ) | |||||||||
Return of capital |
(2,060 | ) | 2,060 | | ||||||||||||
Excess tax benefits from share-based payment arrangements |
3,301 | | | | 3,301 | |||||||||||
Stock compensation plan activity |
(5,096 | ) | | | | (5,096 | ) | |||||||||
Dividends Paid |
(2,778 | ) | | | | (2,778 | ) | |||||||||
Net cash used in financing activities |
(5,198 | ) | | (2,060 | ) | 2,060 | (5,198 | ) | ||||||||
Effect of exchange rate changes on cash and cash equivalents |
| | 1,628 | | 1,628 | |||||||||||
Net change in cash and cash equivalents |
| 36,062 | (6,168 | ) | | 29,894 | ||||||||||
Cash and cash equivalents at beginning of period |
| 43,374 | 45,201 | | 88,575 | |||||||||||
Cash and cash equivalents at end of period |
$ | | $ | 79,436 | $ | 39,033 | $ | | $ | 118,469 | ||||||
38
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. SUPPLEMENTAL GUARANTOR INFORMATION (Continued)
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Cash Flows Information
Nine Months Ended September 30, 2011
(Unaudited)
(In thousands)
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net cash provided by (used in) operating activities |
$ | 61,249 | $ | (28,523 | ) | $ | (12,521 | ) | $ | | $ | 20,205 | ||||
Cash flows from investing activities: |
||||||||||||||||
Capital expenditures |
(600 | ) | (37,143 | ) | (6,504 | ) | | (44,247 | ) | |||||||
Proceeds from sale of property, plant and equipment |
| 301 | 25 | | 326 | |||||||||||
Acquisition, net of cash acquired |
| (71,371 | ) | | | (71,371 | ) | |||||||||
Net cash used in investing activities |
(600 | ) | (108,213 | ) | (6,479 | ) | | (115,292 | ) | |||||||
Cash flows from financing activities: |
||||||||||||||||
Repayments on asset based lending revolver |
(382,300 | ) | | (33,267 | ) | | (415,567 | ) | ||||||||
Borrowings on asset based lending revolver |
413,900 | | 38,605 | | 452,505 | |||||||||||
Repayment of long-term debt |
(22,913 | ) | (4 | ) | | | (22,917 | ) | ||||||||
Fees paid to amend or issue debt facilities and equity |
(863 | ) | | (617 | ) | | (1,480 | ) | ||||||||
Intercompany financing to fund acquisition |
(72,067 | ) | 72,067 | | | | ||||||||||
Excess tax benefits from share-based payment arrangements |
3,555 | | | | 3,555 | |||||||||||
Stock compensation plan activity |
39 | | | | 39 | |||||||||||
Net cash (used in) provided by financing activities |
(60,649 | ) | 72,063 | 4,721 | | 16,135 | ||||||||||
Effect of exchange rate changes on cash and cash equivalents |
| | 1,504 | | 1,504 | |||||||||||
Net change in cash and cash equivalents |
| (64,673 | ) | (12,775 | ) | | (77,448 | ) | ||||||||
Cash and cash equivalents at beginning of period |
| 93,681 | 29,077 | | 122,758 | |||||||||||
Cash and cash equivalents at end of period |
$ | | $ | 29,008 | $ | 16,302 | $ | | $ | 45,310 | ||||||
39
Item 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.
We are a leading North American manufacturer and an international marketer of chlorovinyl and aromatics chemicals and also manufacture and market vinyl-based building and home improvement products. Our chlorovinyls and aromatics chemical products are sold for further processing into a wide variety of end-use applications, including plastic pipe and pipe fittings, siding and window frames, bonding agents for wood products, high-quality plastics, acrylic sheeting and coatings for wire and cable. Our building products segment manufactures window and door profiles, mouldings, siding, pipe and pipe fittings and deck products and markets vinyl-based building and home improvement products under the Royal Building Products and Exterior Portfolio brand names.
We have three reportable segments through which we manage our operating activities: (i) chlorovinyls; (ii) building products; and (iii) aromatics. These three segments reflect the organization used by our management for internal reporting. The chlorovinyls segment consists of a highly integrated chain of electrovinyl products, which includes chlorine, caustic soda, VCM and vinyl resins, and our compound products consisting of compound additives and vinyl compounds. Our vinyl-based building and home improvement products, including window and door profiles and mouldings products and outdoor building products consisting of siding, pipe and pipe fittings and deck products are managed within the building products segment. The aromatics segment is also integrated and includes cumene and the co-products phenol and acetone.
Unless the contract otherwise requires, references to "Georgia Gulf," the "Company," "we," "our" or "us" means Georgia Gulf Corporation and its consolidated subsidiaries.
Proposed Merger
On July 18, 2012, Georgia Gulf Corporation, PPG Industries, Inc. ("PPG"), Eagle Spinco Inc., a wholly-owned subsidiary of PPG ("Spinco"), and Grizzly Acquisition Sub, Inc., a wholly-owned subsidiary of the Company ("Merger Sub"), entered into an Agreement and Plan of Merger (as amended, the "Merger Agreement") pursuant to which the Company will acquire PPG's chlor-alkali and derivatives business (the "Business") in a Reverse Morris Trust transaction (the "Merger"). Prior to the Merger and pursuant to a Separation Agreement (the "Separation Agreement"), dated as of July 18, 2012, between PPG and Spinco, PPG will, among other things, transfer the Business to Spinco and, thereafter, PPG will distribute to PPG stockholders all of the issued and outstanding shares of Spinco (the "Distribution"). Immediately following the Distribution, Spinco will be merged with the Company or one of the Company's subsidiaries.
Upon consummation of the transactions contemplated by the Merger Agreement and the Separation Agreement, the shares of Spinco common stock then outstanding are expected to be automatically converted into the greater of 35.2 million shares of the Company's common stock (the "Company Common Stock") or 50.5 percent of the Company Common Stock. The Company's existing stockholders are expected to continue to hold the remaining approximately 49.5 percent of the Company's Common Stock.
The transaction value of approximately $2.2 billion consists of $900 million of cash to be paid to PPG, approximately $95 million of debt to be assumed by Georgia Gulf, about $87 million of non-controlling interest, and Georgia Gulf shares to be received by PPG shareholders valued at approximately $1.3 billion based on Georgia Gulf's closing stock sale price of $36.22 on September 28, 2012.
The Company has obtained commitments from a consortium of banks led by Barclays Capital and JP Morgan for the initial financing of the transaction that is expected to be in the form of a secured
40
term loan and approximately $675 million of unsecured notes. The unsecured notes are expected to mature eight years after the date of issuance and be subject to a five year no-call period.
Georgia Gulf expects to incur significant, one-time costs in connection with the transactions, including approximately (1) $25 to $30 million of advisory, legal, accounting and other professional fees related to the transactions, (2) $30 to $40 million of financing related fees and (3) $55 million in transition and integration expenses, such as consulting professionals' fees, information technology implementation costs and relocation and severance costs, that Georgia Gulf management believes are necessary to realize approximately $115.0 million of annualized cost synergies within two years from the consummation of the transactions. We have incurred approximately $13.1 million and $25.1 million during the three and nine months ended September 30, 2012 in professional fees primarily associated with the proposed merger with the chlor-alkali and derivatives business of PPG and to a lesser degree a subsequently withdrawn unsolicited proposal by Westlake Chemical Corporation to acquire the company. These costs are included in transaction related costs, restructuring expense and other, net, in the condensed consolidated statement of income for the three and nine months ended September 30, 2012. The fees associated with the proposed merger with the chlor-alkali and derivatives business of PPG are included in the $110 to $125 million estimated one-time fees discussed above that are associated with the transaction.
The consummation of the Merger is subject to various customary closing conditions, including (i) approval by the Company's stockholders, (ii) expiration or termination of the waiting period under the Hart-Scott-Rodino Antitrust Improvement Act of 1976, as amended, which expiration occurred on September 14, 2012, (iii) completion of the Distribution, (iv) confirmation by applicable tax authorities of the intended tax treatment of the transaction, (v) obtaining other regulatory approvals necessary to complete the Merger, and (vi) the absence of any law or order from any court or governmental authority restraining, enjoining or prohibiting the transaction. Completion of the transaction is anticipated to occur by early 2013, although there can be no assurance the transaction will occur within the expected time frame or at all.
Results of Operations
The following table sets forth our consolidated statement of income data for each of the three and nine month periods ended September 30, 2012 and 2011, and the percentage of net sales of each line item for the three and nine month periods presented.
|
Three months ended | Nine months ended | |||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(Dollars in millions)
|
September 30, 2012 |
September 30, 2011 |
September 30, 2012 |
September 30, 2011 |
|||||||||||||||||||||
Net sales |
$ | 813.5 | 100.0 | % | $ | 929.6 | 100.0 | % | $ | 2,541.1 | 100.0 | % | $ | 2,549.3 | 100.0 | % | |||||||||
Cost of sales |
673.2 | 82.8 | % | 831.8 | 89.5 | % | 2,210.5 | 87.0 | % | 2,292.8 | 89.9 | % | |||||||||||||
Gross margin |
140.3 | 17.2 | % | 97.8 | 10.5 | % | 330.6 | 13.0 | % | 256.5 | 10.1 | % | |||||||||||||
Selling, general and administrative expense |
53.5 | 6.6 | % | 43.4 | 4.6 | % | 152.9 | 6.0 | % | 130.1 | 5.2 | % | |||||||||||||
Gain on sale of asset |
(1.9 | ) | (0.2 | )% | | | % | (19.3 | ) | (0.8 | )% | (1.2 | ) | | % | ||||||||||
Transaction related costs, restructuring and other, net |
14.8 | 1.8 | % | | | % | 26.4 | 1.0 | % | 1.0 | | % | |||||||||||||
Operating income |
73.9 | 9.0 | % | 54.4 | 5.9 | % | 170.6 | 6.7 | % | 126.6 | 4.9 | % | |||||||||||||
Interest expense, net |
14.6 | 1.8 | % | 16.7 | 1.8 | % | 43.6 | 1.7 | % | 50.1 | 2.0 | % | |||||||||||||
Loss on redemption of debt |
| | % | | | % | | | % | 1.1 | | % | |||||||||||||
Foreign exchange loss (gain) |
0.2 | | % | (0.2 | ) | | % | 0.6 | | % | 0.8 | | % | ||||||||||||
Provision for income taxes |
19.8 | 2.4 | % | 3.5 | 0.4 | % | 38.1 | 1.5 | % | 13.5 | 0.5 | % | |||||||||||||
Net income |
$ | 39.3 | 4.8 | % | $ | 34.4 | 3.7 | % | $ | 88.3 | 3.5 | % | $ | 61.1 | 2.4 | % | |||||||||
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The following table sets forth certain financial data by reportable segment for each of the three and nine month periods ended September 30, 2012 and 2011.
|
Three months ended | Nine months ended | |||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(Dollars in millions)
|
September 30, 2012 |
September 30, 2011 |
September 30, 2012 |
September 30, 2011 |
|||||||||||||||||||||
Net sales |
|||||||||||||||||||||||||
Chlorovinyls products |
$ | 329.1 | 40.5 | % | $ | 347.2 | 37.4 | % | $ | 998.5 | 39.3 | % | $ | 997.2 | 39.1 | % | |||||||||
Building products |
246.2 | 30.3 | % | 262.5 | 28.2 | % | 685.8 | 27.0 | % | 694.2 | 27.2 | % | |||||||||||||
Aromatics products |
238.2 | 29.2 | % | 319.9 | 34.4 | % | 856.8 | 33.7 | % | 857.9 | 33.7 | % | |||||||||||||
Total net sales |
$ | 813.5 | 100.0 | % | $ | 929.6 | 100.0 | % | $ | 2,541.1 | 100.0 | % | $ | 2,549.3 | 100.0 | % | |||||||||
Operating income (loss) |
|||||||||||||||||||||||||
Chlorovinyls products |
$ | 73.8 | $ | 46.3 | $ | 160.2 | $ | 121.8 | |||||||||||||||||
Building products |
14.7 | 14.3 | 23.7 | 19.1 | |||||||||||||||||||||
Aromatics products |
11.1 | 1.7 | 46.2 | 14.0 | |||||||||||||||||||||
Unallocated corporate |
(25.7 | ) | (7.9 | ) | (59.5 | ) | (28.3 | ) | |||||||||||||||||
Total operating income |
$ | 73.9 | $ | 54.4 | $ | 170.6 | $ | 126.6 | |||||||||||||||||
Three Months Ended September 30, 2012 Compared With Three Months Ended September 30, 2011
Net Sales. For the three months ended September 30, 2012, net sales totaled $813.5 million, a decrease of 12 percent compared to $929.6 million for the same quarter last year. The net sales decrease was primarily a result of a decrease in our overall sales volume of 5 percent and a decrease in our overall sales price of 8 percent (also 8 percent on a constant currency basis). Our overall sales volume decrease was primarily in our aromatics segment due to a decrease in export sales volume partially offset by an increase in vinyl resin export sales volume. Our overall sales price decrease was primarily in our chlorovinyls and aromatics segments due primarily to lower feedstock costs.
Gross Margin. Total gross margin percentage rose to 17 percent of net sales for the three months ended September 30, 2012 from 11 percent of net sales for the three months ended September 30, 2011. This increase in gross margin percentage was primarily due to increased gross margins in all segments as decreases in overall feedstock costs more than offset decreases in our overall sales prices. The $42.5 million gross margin increase was primarily due to a decrease in our overall raw material costs and an increase in our sales volume for our chlorovinyls segment offset partially by decreased sales prices for our chlorovinyls and aromatics segments and lower sales volumes for our aromatics and building products segments. Our primary raw materials and natural gas costs in our chlorovinyls and aromatics segments normally track industry prices. IHS, Inc., a non-commissioned, independent source for industry data, ("IHS"), publicly reported a price decrease of 45 percent for propylene, 15 percent for ethylene, 25 percent for chlorine, and 32 percent for natural gas and an increase of 11 percent for benzene from the third quarter of 2011 compared to the third quarter of 2012.
Selling, General and Administrative Expenses. Selling, general and administrative expenses totaled $53.5 million for the three months ended September 30, 2012, a 23 percent increase from the $43.4 million for the three months ended September 30, 2011. This selling, general and administrative expenses increase of $10.1 million was primarily due to a $9.9 million increase in compensation related costs.
Gain on sale of assets and transaction related costs, restructuring and other, net. Gain on sale of assets, transaction related costs, restructuring and other, net, increased to $12.9 million for the three months ended September 30, 2012 primarily due to a $13.1 million expense related to professional fees associated with the proposed merger discussed above partially offset by a gain on sale of assets of $1.9 million.
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Interest Expense, net. Interest expense, net decreased to $14.6 million for the three months ended September 30, 2012 from $16.7 million for the three months ended September 30, 2011. This decrease in interest expense, net of $2.1 million was primarily attributable to a lower overall debt balance during the three months ended September 30, 2012 compared to the same period in 2011. During 2011 we repaid an aggregate of approximately $81.2 million of debt.
Provision for income taxes. The provision for income taxes was $19.8 million for the three months ended September 30, 2012 compared with a provision for income taxes of $3.5 million for the three months ended September 30, 2011. The increase in the provision for income taxes primarily resulted from the increase in income. Our effective income tax rate for the three months ended September 30, 2012 was a provision of 33.4 percent as compared to a provision of 9.3 percent for the three months ended September 30, 2011. The difference in the effective tax rate as compared to the U.S. statutory federal income tax rate in 2012 was primarily due to provisions for state tax and various permanent differences including deductions for manufacturing activities, certain merger related costs, and the favorable resolution of various uncertain tax positions of $0.8 million. The difference in the effective tax rate as compared to the U.S. statutory federal income tax rate in 2011 was primarily due to the release of the valuation allowance that resulted from the use of Canadian net operating losses, and the tax benefit from the favorable resolution of $13.6 million of various uncertain tax positions.
Chlorovinyls Segment
Net Sales. Net sales totaled $329.1 million for the three months ended September 30, 2012, a decrease of 5 percent compared with net sales of $347.2 million for the same quarter last year. The net sales decrease was a result of a decrease in our overall sales prices of 7 percent compared to the three months ended September 30, 2011 partially offset by an overall sales volume increase of 2 percent. Our overall sales price decrease was primarily due to the decrease in the sales price of vinyl resin of 18 percent which is attributable primarily to lower feedstock prices. Our overall sales volume increase of 2 percent was mainly attributable to increased demand for our vinyl resin exports. North American vinyl resin industry sales volume increased 10 percent as a result of an increase in domestic sales volume of 14 percent and an increase in export sales volume of 5 percent, according to statistics from the American Chemistry Council Plastics Industry Producers Statistics Group, a non-commissioned, independent source for industry data, ("PIPS"), made publicly available in October 2012.
Operating Income. Operating income increased by $27.5 million to $73.8 million for the three months ended September 30, 2012 from $46.3 million for the three months ended September 30, 2011. This operating income increase was due to lower ethylene, chlorine and natural gas costs and higher export sales volumes of our vinyl resin products partially offset by lower sales prices for vinyl resins primarily due to lower feedstock costs. IHS reported that industry prices of our primary feedstocks ethylene, chlorine and natural gas decreased 15 percent, 25 percent and 32 percent, respectively, from the same period last year. Our chlorovinyls operating rate was flat at about 82 percent for the third quarter of 2012 and 2011.
Building Products Segment
Net Sales. Net sales totaled $246.2 million for the three months ended September 30, 2012, a decrease of 6 percent compared to $262.5 million for the same quarter last year (a decrease of 5 percent on a constant currency basis). The net sales decrease was driven by weaker demand in the U.S., in part due to the discontinuing of the fence product line effective March 2012, partially offset by higher demand in Canada. After adjusting for the impact of the fence product line, sales volume declined 3 percent in the quarter. For the third quarter of 2012, our building products segment's geographical sales to the U.S. decreased to 43 percent while Canadian sales increased to 56 percent, compared to U.S. sales of 47 percent and Canadian sales of 53 percent for the same period in 2011.
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Operating Income. Operating income of $14.7 million for the three months ended September 30, 2012 increased by $0.4 million from an operating income of $14.3 million for the three months ended September 30, 2011. The increase in operating income was driven by improved gross margin due to lower material costs, partially offset by higher compensation costs. Operating income also improved by $0.9 million as a result of the closure of the Milford, Indiana manufacturing facility at the end of March 2012.
Aromatics Segment
Net Sales. Net sales were $238.2 million for the three months ended September 30, 2012, a decrease of 26 percent compared to $319.9 million for the same quarter last year. The net sales decrease was primarily a result of a decrease in our overall sales volume of 16 percent and a sales price decrease of 12 percent as compared to the three months ended September 30, 2011. Our overall aromatics sales volumes decreased as a result of decreases in the export sales volume of phenol and acetone of 45 percent, partially offset by an increase in the sales volume of cumene of about 6 percent due to increased domestic contract sales. Our overall average sales prices decreased as a result of a decrease in the price of cumene of 12 percent, and a decrease in the price of phenol and acetone of 6 percent. The sales price decreases reflected lower costs for the feedstock propylene.
Operating income. Operating income increased by $9.4 million to $11.1 million for the three months ended September 30, 2012 from $1.7 million for the three months ended September 30, 2011. This increase in operating income was due primarily to a decrease in our raw materials costs that more than offset lower sales prices and volumes for most of our aromatics products. In addition, our operating income was negatively impacted last year by raw material prices decreasing during the third quarter of 2011 and our inability to recover previously purchased raw materials costs in a decreasing sales price environment due to the time lag between the purchase of raw materials and the sale of the related finished goods. Overall raw material costs decreased 12 percent from the third quarter of 2011 to the same quarter of this year, primarily as a result of decreases in propylene costs. IHS, Inc. reported that industry prices of our primary feedstock, propylene, decreased 45 percent and benzene increased 11 percent, from the third quarter of last year to the same quarter this year. Our aromatics operating rate decreased from 90 percent for the third quarter of 2011 to about 72 percent for the same quarter of this year.
Nine Months Ended September 30, 2012 Compared With Nine Months Ended September 30, 2011
Net Sales. For the nine months ended September 30, 2012, net sales totaled $2,541.1 million compared to $2,549.3 million for the same period last year. Net sales remained relatively flat year over year primarily as a result of an increase in our overall sales volume of 2 percent being offset by a decrease in our overall sales price of 2 percent (also 2 percent on a constant currency basis). Our overall sales volume increase was primarily a result of increases in the sales volumes of our chlorovinyls and aromatics segments. Our overall sales volume increase was impacted by stronger demand in both Canada and the U.S. and additional sales from the Exterior Portfolio acquisition in February 2011, offset by planned and unplanned outages at our Plaquemine, Louisiana chlor-alkali facility during the first nine months of 2012. The overall sales price decrease was attributable primarily to our aromatics and chlorovinyl segments and primarily due to lower feedstocks costs in those segments.
Gross Margin. Total gross margin percentage increased to 13 percent of net sales for the nine months ended September 30, 2012 from 10 percent of net sales for the nine months ended September 30, 2011. This increase in gross margin percentage was primarily due to margin expansion in our chlorovinyls, aromatics, and building products segments as a decline in our feedstocks prices more than offset lower sales prices. The $74.1 million gross margin increase was primarily due to (i) our overall margin expansion as a result of the decrease in feedstocks costs exceeding the sales price decrease and (ii) an increase in our sales volume for our aromatics and chlorovinyls segments offset
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partially by increased maintenance costs for our chlorovinyls segment. Our primary feedstocks and natural gas costs in our chlorovinyls and aromatics segments normally track industry prices. IHS, Inc. reported a price decrease of 31 percent for propylene, 4 percent for ethylene, 21 percent for chlorine, and 37 percent for natural gas from the first nine months of 2011 to the first nine months of 2012, while the benzene price increased 3 percent from the first nine months of 2011 to the same period of this year.
Selling, General and Administrative Expenses. Selling, general and administrative expenses totaled $152.9 million for the nine months ended September 30, 2012, an 18 percent increase from the $130.1 million for the nine months ended September 30, 2011. This selling, general and administrative expenses increase of $22.8 million is primarily due to: (i) $14.1 million increase in compensation related costs, (ii) $4.4 million of non-income tax reserves returned to income primarily in our building products segment during the first quarter of 2011 as the exposure was no longer probable, (iii) a $2.9 million benefit due to improved bad debt experience in the first nine months of 2011 that did not repeat in the same period of this year, (iv) $1.5 million of increased advertising and promotional expenses related to our building products segment, and (v) a $1.3 million unfavorable currency impact on our costs in Canada resulting from the strengthening of the Canadian dollar against the U.S. dollar.
Gain on sale of assets, transaction related costs, restructuring and other, net. Gain on sale of asset, transaction related costs, restructuring and other, net, increased by $7.2 million to a charge of $7.1 million for the first nine months of 2012 primarily due to: (i) $25.1 million in expense incurred during the first nine months of 2012 related to professional fees associated with the proposed merger discussed above and a subsequently withdrawn unsolicited proposal from Westlake Chemical Corporation to acquire the company, and (ii) a $17.4 million gain during the first nine months of 2012 on the sale of our air separation plant in Plaquemine, Louisiana.
Interest Expense, net. Interest expense, net decreased to $43.6 million for the nine months ended September 30, 2012 from $50.1 million for the nine months ended September 30, 2011. This decrease in interest expense, net of $6.5 million was primarily attributable to a lower overall debt balance during the nine months ended September 30, 2012 compared to the same period in 2011. During 2011 we repaid an aggregate of approximately $81.2 million of debt.
Loss on redemption of debt. During the nine months ended September 30, 2011, we redeemed all of our 7.125% senior notes due 2013 and 9.5% senior notes due 2014 that remained outstanding for the aggregate principal amount of $22.2 million plus redemption cost, resulting in a loss of $1.1 million primarily related to the early redemption cost.
Provision for income taxes. The provision for income taxes was $38.1 million for the nine months ended September 30, 2012 compared with the provision for income taxes of $13.5 million for the nine months ended September 30, 2011. The change in the provision for income taxes resulted primarily from the increase in income offset by $5.2 million related to the resolution of uncertain tax positions. Our effective income tax rate for the nine months ended September 30, 2012 and 2011 was 30.2 percent and 18.1 percent, respectively. The difference in the effective tax rate as compared to the U.S. statutory federal income tax rate in 2012 was primarily due to the favorable resolution of uncertain tax positions of $5.2 million, various permanent differences including deductions for manufacturing activities and the impact of certain merger related costs. The difference in the effective tax rate as compared to the U.S. statutory federal income tax rate in 2011 was primarily due to the release of a valuation allowance that results from the use of Canadian net operating losses and a tax benefit from the favorable resolution of $13.9 million of various uncertain tax positions primarily related to pre Royal Group acquisition tax positions.
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Chlorovinyls Segment
Net Sales. Net sales totaled $998.5 million for the nine months ended September 30, 2012 compared with net sales of $997.2 million for the same period last year. Net sales were flat as a result of an increase in our overall sales prices of 2 percent offset by a sales volume decrease of 2 percent as compared to the nine months ended September 30, 2011. Our overall sales price increase was primarily due to the increase in the sales price of caustic soda and vinyl compounds offset by a decrease in the vinyl resin sales price due to lower feedstocks costs. According to IHS, Inc., the caustic soda industry sales price increased 14 percent from the first nine months of 2011 to the first nine months of 2012. Our vinyl compounds sales prices increased about 5 percent from the first nine months of 2011 to the first nine months of 2012. Our overall chlorovinyls sales volume decrease of 2 percent was due to planned and unplanned outages at our Plaquemine, Louisiana chlor-alkali facility during the nine months ended September 30, 2012 which was partially offset by reduced operating rates last year that were due to an unplanned chlor-alkali plant outage for maintenance and a resulting force majeure in our PVC business and logistical issues due to the high water on the Mississippi River system. North American vinyl resin industry sales volume increased 6 percent as a result of an increase in domestic sales volume of 7 percent and an increase in export sales volume of 4 percent, according to statistics from PIPS made publicly available in October 2012.
Operating Income. Operating income increased by $38.4 million to $160.2 million for the nine months ended September 30, 2012 from $121.8 million for the nine months ended September 30, 2011. This operating income increase was due primarily to the $17.4 million gain from the sale of our air separation unit in Plaquemine, Louisiana. After considering the impact of the $17.4 million gain from the sale of our air separation unit, we experienced $20.9 million higher operating income for the first nine months of 2012 as compared to the first nine months of 2011 due to lower feedstock costs, an increase in vinyl resins sales volume as well as the increase in the sales prices of caustic soda and vinyl compounds partially offset by an increase in maintenance expense due to planned and unplanned outages at our Plaquemine, Louisiana chlor-alkali facility during the first nine months of 2012. Overall raw material costs decreased 15 percent from the first nine months of 2011 to the same period of this year, primarily in ethylene, chlorine, and natural gas. IHS reported that industry prices for the nine months ended September 30, 2012 of our primary feedstocks ethylene, chlorine, and natural gas decreased 4 percent, 21 percent, and 37 percent, respectively, from the same period of last year. Our chlorovinyls operating rate decreased from about 80 percent for the first nine months of 2011 to about 79 percent for the same period this year.
Building Products Segment
Net Sales. Net sales totaled $685.8 million for the nine months ended September 30, 2012, a decrease of 1 percent compared to $694.2 million for the same period last year (flat with the prior year on a constant currency basis). The reduction in net sales primarily due to discontinuing the fence product line effective March 2012 was partially offset by the benefit of additional net sales in 2012 resulting from the acquisition of Exterior Portfolio in February 2011. After adjusting for the impact of the fence product line discontinuance and the acquisition, sales volume decreased 1 percent in the first nine months of 2012 compared to the same period in 2011. For the first nine months of 2012, our building products segment's geographical sales to the U.S. and Canada were 46 percent and 53 percent, respectively, which is consistent with the same period in 2011.
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Operating Income. Operating income of $23.7 million for the nine months ended September 30, 2012 increased by $4.6 million from operating income of $19.1 million for the nine months ended September 30, 2011. The improvement in operating income resulted from improved gross margin as a result of lower raw material and distribution costs, offset in part by higher compensation related costs. Operating income also improved by $2.1 million as a result of the closure of the Milford, Indiana facility at the end of March 2012. The first nine months of 2011 included operating income of $0.6 million relating to a $3.6 million reversal of a non-income tax reserve as the exposure was no longer probable, partially offset by acquisition costs and the fair value amortization of inventory of $3.0 million relating to the Exterior Portfolio acquisition.
Aromatics Segment
Net Sales. Net sales were $856.8 million for the nine months ended September 30, 2012, which is flat when compared to $857.9 million for the same period last year. During the nine months ended September 30, 2012 sales prices decreased 10 percent which were offset by a sales volume increase of 11 percent as compared to the nine months ended September 30, 2011. Our overall aromatics sales volume increased as a result of increases in the sales volume of cumene of 36 percent, partially offset by decreases in phenol and acetone sales volumes of about 23 percent. Our cumene sales volume increase was due to increased contract sales as well as some opportunistic spot sales. Our phenol and acetone sales volume decrease was due to a planned outage at our Plaquemine, Louisiana facility and decreased phenol export sales due to weaker demand in Asia during the first nine months of 2012. Our overall average sales price decreased as a result of a decrease in the price of cumene of 10 percent, and a decrease in the price of phenol and acetone of about 5 percent. The sales price decreases reflect lower costs for the feedstock propylene.
Operating Income. Operating income increased by $32.2 million to $46.2 million for the nine months ended September 30, 2012 from $14.0 million for the nine months ended September 30, 2011. This increase in operating income was due primarily to a decrease in our raw materials costs that more than offset sales price decreases for all of our aromatics products and an increase in aromatics sales volumes. Overall raw material costs decreased 12 percent in the first nine months of 2012 compared to the first nine months of 2011, primarily as a result of decreases in propylene costs. IHS reported that industry prices for our primary feedstock propylene decreased 31 percent from the same period of last year while the benzene price increased 3 percent. Our aromatics operating rate increased from about 79 percent for the first nine months of 2011 to about 82 percent for the same period of this year.
Liquidity and Capital Resources
Operating Activities. For the nine months ended September 30, 2012, operating activities provided $65.7 million of cash as compared with $20.2 million for the nine months ended September 30, 2011, primarily due to the decrease in the cash used in net working capital of $44.5 million. Total cash provided by working capital for the three months ended September 30, 2012 was $19.4 million compared to the working capital used in operations of $77.8 million for the nine months ended September 30, 2012. Total cash provided by working capital for the three months ended September 30, 2011 was $37.9 million compared to the working capital used in operations of $122.3 million for the nine months ended September 30, 2011. The 2012 year to date use of cash for working capital included the increase of $127.0 million due to accounts receivable, $11.3 million due to interest payable, $8.3 million due to accrued liabilities, and $6.5 million due to inventory, all of which is partly offset by the increase in cash flow provided by accounts payable of $46.2 million, accrued income taxes of $13.6 million, and $13.6 million due to net payments towards accrued compensation. As of September 30, 2012, net working capital was $447.6 million.
For the nine months ended September 30, 2011, the use of cash for working capital included $143.9 million due to accounts receivable, $90.5 million due to inventory and $14.9 million due to net
47
payments towards accrued compensation, all of which is partly offset by the increase in cash flow provided by accounts payable of $127.8 million. As of September 30, 2011, net working capital was $406.6 million.
Investing Activities. Net cash used in investing activities was $32.2 million and $115.3 million for the nine months ended September 30, 2012 and September 30, 2011, respectively. This includes proceeds received from the sale of our on-site air separation unit at our Plaquemine, Louisiana facility for $18.0 million that resulted in a $17.4 million gain that was included in operating results for the nine months ended September 30, 2012 and the $71.4 million acquisition of Exterior Portfolio for the nine months ended September 30, 2011. Capital expenditures used cash of $55.8 million and $44.2 million in the nine months ended September 30, 2012 and 2011, respectively.
Financing Activities. For the nine months ended September 30, 2012, we used $5.2 million in financing activities as compared to cash provided by financing of $16.1 million for the nine months ended September 30, 2011. Net cash repaid under our ABL Revolver agreement was $nil and $36.9 million for the nine months ended September 30, 2012 and September 30, 2011, respectively. During the nine months ended September 30, 2012, we used cash of $5.1 million for activity in the stock compensation plan and $2.8 million for the payment of the $0.08 per share cash dividend declared in the previous quarter. During the nine months ended September 30, 2011, we redeemed all of our 7.125 percent Senior Notes due 2013 and 9.5 percent Senior Notes due 2014 that remained outstanding for the aggregate principal amount of $22.2 million and $0.7 million in early redemption costs. We currently have no borrowings outstanding under our ABL Revolver.
On September 11, 2012, we delivered a notice of redemption to the holders of the 9.0 percent notes regarding the optional redemption of $50 million aggregate principal amount of the 9.0 percent notes. We used cash on hand to complete this optional redemption of the 9.0 percent notes on October 12, 2012 for a redemption price of $51.5 million, which is equal to 103 percent of the aggregate principal amount of the 9.0 percent notes that were redeemed, plus approximately $1.1 million for accrued interest through October 12, 2012. Due to this redemption, we have classified $49.8 million, net of unamortized original issuance discount, as current portion of long term debt and $447.9 million, net of unamortized original issuance discount, as long term debt on our September 30, 2012 balance sheet. Also on September 11, 2012, the Company's Board of Directors declared a $0.08 per share cash dividend, with a record date of September 28, 2012 and a payment date of October 10, 2012.
Short-Term Borrowings from Banks. At September 30, 2012 we had a maximum borrowing capacity of $300.0 million under our ABL Revolver and net of outstanding letters of credit of $11.8 million and current borrowings of nil, we had availability of $288.2 million. During the three months ended September 30, 2012, we used $0.6 million of cash for a commitment fee to the lenders of the ABL Revolver. This commitment fee secures our ability to expand the ABL Revolver to a maximum borrowing capacity of $400.0 million if we elect to do so in the future. As of September 30, 2012 we had no outstanding balance on our ABL Revolver and for the three months ended September 30, 2012 we had no borrowings or repayments on our ABL Revolver. As of September 30, 2012, the applicable rate for future borrowings on our ABL Revolver would have been in the range of 2.9 to 4.8 percent.
Other. In 2009, we elected under Section 108(i) of the Internal Revenue Code to defer approximately $138 million of taxable income arising from the cancellation of business indebtedness as a result of our debt for equity exchange. This election allowed us to defer approximately $52 million of cash tax payments. The taxable income recognition will be included in gross taxable income ratably over the five year taxable period beginning with the fifth tax year period following the tax year in which the debt exchange occurred. The cash tax payment associated with the income inclusion in each of the five years is approximately $10 million. We expect the closing of the proposed merger with the PPG Chlor-
48
alkali and Derivatives business to most likely require us to begin making the approximately $10 million in annual tax payments in calendar year 2013.
Contractual Obligations. Our aggregate future payments under contractual obligations by category as of September 30, 2012, were as follows:
(In millions)
|
Total | 2012 | 2013 | 2014 | 2015 | 2016 | 2017 and thereafter |
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Contractual obligations: |
||||||||||||||||||||||
Long-term debtprincipal |
$ | 500 | $ | 50 | $ | | $ | | $ | | $ | | $ | 450 | ||||||||
Long-term debtinterest |
176 | 10 | 41 | 41 | 41 | 41 | 2 | |||||||||||||||
Lease financing obligations |
36 | 2 | 8 | 8 | 8 | 8 | 2 | |||||||||||||||
Operating lease obligations |
73 | 8 | 25 | 15 | 10 | 8 | 7 | |||||||||||||||
Purchase obligations |
1,170 | 208 | 505 | 367 | 10 | 9 | 71 | |||||||||||||||
Expected pension contributions |
46 | | 7 | 10 | 12 | 9 | 8 | |||||||||||||||
Asset retirement obligation |
11 | | | | | | 11 | |||||||||||||||
Total |
$ | 2,012 | 278 | 586 | 441 | 81 | 75 | 551 | ||||||||||||||
Long-Term Debt. Long-term debt includes principal and interest payments based upon our interest rates as of September 30, 2012. Long-term debt obligations are listed based on when they are contractually due with the exception of $50.0 million of our 9.0% notes due 2017 that were redeemed in October 2012.
Lease Financing Obligations. We lease land and buildings for certain of our Canadian manufacturing facilities under leases with varying maturities through the year 2017.
Operating Lease Obligations. We lease railcars, storage terminals, computer equipment, automobiles and warehouse and office space under non-cancelable operating leases with varying maturities through the year 2017. We did not have significant capital lease obligations as of September 30, 2012.
Purchase Obligations. Purchase obligations include agreements to purchase goods or services that are enforceable and legally binding and that specify all significant terms. We have certain long-term raw material supply contracts and energy purchase agreements with various terms extending through 2018. These commitments are designed to assure sources of supply for our normal requirements. Amounts are based upon contractual raw material volumes and market rates as of September 30, 2012.
Expected Pension Contributions. Pension funding represents the projected minimum required contributions based on current assumptions for the Georgia Gulf Corporation Retirement Plan in accordance with the Employee Retirement Income Security Act. Contributions for the U.S. Supplemental Executive Retirement Agreements are also included.
Asset Retirement Obligation. We have recognized a liability for the present value of cost we estimate we will incur to retire certain assets. The amount reported in the table above represents the undiscounted estimated cost to retire such assets.
Uncertain Income Tax Positions. We have recognized a liability for our uncertain income tax positions of approximately $23.7 million as of September 30, 2012. We do not believe we are likely to pay any amounts during the year ended December 31, 2012. The ultimate resolution and timing of payment for remaining matters continues to be uncertain and are therefore excluded from the above table.
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Outlook
We based our 2012 operating plans on certain macro-economic assumptions regarding the main drivers of our businesses. We assume a slight recovery in U.S. and Canadian housing starts, gross domestic product ("GDP") growth in both the U.S. and Canada greater than 2 percent over 2011, a continuation of favorable conditions for PVC exports, and natural gas costs lower than 2011. Through the first nine months of 2012, U.S. housing starts have recovered more than anticipated, while U.S. and Canadian GDP are slightly below 2 percent.
We expect we will invest approximately $80 million of capital expenditures in our businesses in 2012. In our Chlorovinyls and Aromatics segments, we expect we will make the productivity and reliability investments that are required to run the higher operating rates we expect in the coming years. In our Building Products segment, we expect to invest in productivity improvements as well as accelerating our new product development efforts ahead of the expected eventual recovery in these markets.
Forward-Looking Statements
This Form 10-Q contains "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995 and other federal securities laws. These forward-looking statements are based on the beliefs of management as well as assumptions made based upon information currently available to us. When used in this Form 10-Q, the words "anticipate," "believe," "plan," "estimate," "expect," and similar expressions, as they relate to us or our management, are intended to identify forward-looking statements. These statements relate to, among other things, our outlook for future periods, supply and demand, pricing trends and market forces within the chemical and building industries, cost reduction strategies and their results, planned capital expenditures, long-term objectives of management, expected benefits of the proposed separation of the chlor-alkali and derivatives business of PPG from PPG and the merger of that business and Georgia Gulf Corporation (the "Transaction"), integration plans and expected synergies therefrom, the expected timing of the completion of the Transaction, and other statements of expectations concerning matters that are not historical facts. Predictions of future results contain a measure of uncertainty. Actual results could differ materially due to various factors. Factors that could impact our actual financial condition or results of operations as compared to that discussed in any forward-looking statements are, among others:
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A number of these factors are discussed in this Form 10-Q and in our other periodic filings with the Securities and Exchange Commission ("SEC"), including our 2011 Annual Report. Forward-looking statements are given only as of the date of this report, and we disclaim any obligation to update or revise the forward-looking statements, whether as a result of new information, future events, or otherwise, except as required by law.
Critical Accounting Policies
During the nine months ended September 30, 2012, we did not have any material changes to our critical accounting policies listed in Part II. Item 7. "Management's Discussion and Analysis of Financial Conditions and Results of Operations" in our 2011 Annual Report.
Item 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK.
For a discussion of certain market risks related to Georgia Gulf, see Part II. Item 7A. "Quantitative and Qualitative Disclosures About Market Risk," in our 2011 Annual Report. There has been no material changes with respect to our exposure to market risks from those set out in such report.
Item 4. CONTROLS AND PROCEDURES.
Controls and Procedures. We carried out an evaluation, under the supervision and with the participation of Georgia Gulf management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the company's disclosure controls and procedures as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934. Based on that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that the company's disclosure controls and procedures were effective as of September 30, 2012.
Changes in Internal Control. There were no changes in the company's internal control over financial reporting that occurred during the fiscal quarter ended September 30, 2012 that have materially affected, or are reasonably likely to materially affect, the company's internal control over financial reporting.
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The Note 9 to the accompanying unaudited condensed consolidated financial statements is incorporated by reference herein.
We are involved in certain legal proceedings that are described in Part I. Item 3. "Legal Proceedings" in our 2011 Annual Report. During the quarter ended September 30, 2012, there were no material developments in the status of those proceedings. We are subject to other claims and legal actions that may arise in the ordinary course of business. We believe that the ultimate liability, if any, with respect to these other claims and legal actions will not have a material adverse effect on our financial position, results of operations or cash flows.
There have been no material changes to the information set forth in Part I. Item 1A. "Risk Factors" in our 2011 Annual Report.
Item 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS.
The table below sets forth information regarding repurchases by Georgia Gulf Corporation of shares of its common stock on a monthly basis during the quarter ended September 30, 2012:
Period
|
Total Number of Shares Purchased(1) |
Average Price Paid per Share |
|||||
---|---|---|---|---|---|---|---|
July 1 - July 31, 2012 |
133,107 | $ | 34.43 | ||||
August 1 - August 31, 2012 |
| | |||||
September 1 - September 30, 2012 |
4,307 | 39.64 | |||||
Total |
137,414 | $ | 34.59 |
Item 4. MINE SAFETY DISCLOSURES
Not applicable.
Exhibits | |
||
---|---|---|---|
2.1 | Amendment No. 1 to the Agreement and Plans of Merger, dated as of August 31, 2012, by and among Georgia Gulf Corporation, PPG industries, Inc., Eagle Spinco Inc. and Grizzly Acquisition Sub, Inc. (filed as Exhibit 2.1 to the Company's current report on Form 8-K filed with the SEC on September 5, 2012 and incorporated herein by reference). | ||
10.1 |
Form of letter agreement regarding employment of Timothy Mann, Jr. as Executive Vice President, General Counsel and Secretary |
||
10.2 |
Form of 2012 Restricted Share Unit Agreement for Timothy Mann, Jr. |
||
10.3 |
Form of 2012 Restricted Share Unit Agreement for William L. Mansfield |
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Exhibits | |
||
---|---|---|---|
31 | Rule 13a-14(a)/15d-14(a) Certifications | ||
32 |
Section 1350 Certifications |
||
101.INS |
XBRL Instance Document |
||
101.SCH |
XBRL Taxonomy Extension Schema Document |
||
101.CAL |
XBRL Taxonomy Extension Calculation Linkbase Document |
||
101.DEF |
XBRL Taxonomy Extension Definition Linkbase Document |
||
101.LAB |
XBRL Taxonomy Extension Label Linkbase Document |
||
101.PRE |
XBRL Taxonomy Extension Presentation Linkbase Document |
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Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
|
GEORGIA GULF CORPORATION (Registrant) |
|
Date: November 8, 2012 |
/s/ PAUL D. CARRICO |
|
Date: November 8, 2012 |
/s/ GREGORY C. THOMPSON |
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